"You have a bad check valve and vacuum canister for the A/C blend doors.
I replaced mine recently.
I cut a hole in the inner fender liner to access the parts.Otherwise, the dash would have to be removed."
I remember that post, and never could picture where you made that cut. Actually looked under ours and couldn't ID a site. On ours (2002) the black tubing from under the hood (connects to red tubing from Engine near the Oil Filler) disappeared into the underhood side of HVAC cabinet. Then exited that Cabinet in the passenger side foot well.
"I have this "problem" with my 2001 Ford gasser. When under high load (like climbing a hill, the dash a/c cuts out (temporarily).
It works off vacuum and apparently, the vacuum canister is not that large or large enough. While I find it little annoying, it is not annoying enough for me to fix it."
Canister has the capacity IF there are no leaks. By "Leak" I mean either an External Leak (cracked Canister, Hose off, Hose Cracked, etc.) or an Internal Leak (Vaccum Check Valve no longer holding vacuum stored in Canister before Engine went into Load and Vacuum fell).
As designed and installed, it works. It just won't tolerate any leaks.
Quite frankly guys, Home Skillet has done one version of the work. I've done it too, with a LOT of wasted time before I came up with the fix I made, bypassing HVAC cabinet and fender well.
An auto electric guy told me he didn't struggle with a lot of tracing and probing. If something needing power wasn't getting it, he ran a new wire. I took that to heart. Once I got my head around the issue, the fix was easy. If I'd had what I wrote for you guys (and I can find that thread) the job would have been a couple hours max, total cost around $25.
If God's Your Co-Pilot Move Over, jd
2003 Jayco Escapade 31A on 2002 Ford E450 V10 4R100 218" WB