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Generac 40G Hard Start

34midget
Explorer
Explorer
Our Generac 40G generator won't start with remote. The governor opens the throttle wide open when it attempts to start, but will not start. If I go to the generator and partially close the throttle, it starts right away.
Anybody know a fix for this? I am new to Generac generators.
5 REPLIES 5

34midget
Explorer
Explorer
I went out this evening to check for clearance of the plastic cover and found it OK. But doing so, I found the choke to be traveling a very limited amount. Before I could figure out how to adjust it, the mosquitos ran me back into the house. I will try again tomorrow.
Thanks for the suggestion BTP01.

BTPO1
Explorer
Explorer
Again I was having the same problem that you are having although I have the QuietPac 6500G model the symptoms are the same. On page 57 of your manual it shows a choke solenoid plastic boot. That is the same part that was causing my problem as it was contacting the choke and not letting it move smoothly. I put a spacer (Washer) in between the plastic and the metal and it solved my problem. I hope that this might help you.
Jack
2003 Rexhall Vision 27'
2019 Chevrolet Equinox
States we have been to with this MH

34midget
Explorer
Explorer
The Troubleshooting Chart in the Generac manual doesn't address the problem I'm having. Perhaps I should adjust the choke to apply more strongly.
Anyone else with a Generac 40G experiencing failure to start with remote? Spins, but no start without partially closing the throttle manually.

BTPO1
Explorer
Explorer
Possibly the choke is sticking. When you move the throttle locally you are probably unsticking the choke. I had that problem on my Generac. I repositioned a plastic cover over the choke solenoid and I no longer have the problem. JMO
Jack
2003 Rexhall Vision 27'
2019 Chevrolet Equinox
States we have been to with this MH

MEXICOWANDERER
Explorer
Explorer
You need a specific troubleshooting chart to follow which is a factory service manual. For a fact my opinion of Generac designers is that they consist of people that are overlooked at bed-count.