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otrfun's avatar
otrfun
Explorer II
Oct 08, 2014

Replaced my WFCO8955!

Like a lotta folks, my TT (toy hauler) had a WFCO8955 that would never go into bulk/boost mode. With two 24 series batteries discharged to 12.2v the initial charge current would never go higher than 18-20 amps. Of course, 15 ft. of 6 gauge wire running from the WFCO8955 to the batteries certainly didn't help much.

After a week of dry camping in Yosemite with this setup, I decided this was the last time I wanted to put up with running my generator for 3-4 hours a day just to keep the batteries 70-80% charged. Initially, I was going to replace the WFCO8955 with the Progressive Dynamics PD4655 (a direct OEM replacement for the WFCO8955), but changed my mind and ordered the Progressive Dynamics PD9260C, 60 amp converter instead. The PD9260C is completely enclosed, includes a 110v residential power plug, has the Charge Wizard circuitry built-in, and is designed to support a more generic installation. The PD4655 is very similar to the PD9260C electrically; however, it's not completely enclosed, has some of the Charge Wizard circuitry on an external power distribution daughter-board, and the 110v input must be hard-wired. So, rather than replace the WFCO8955, I elected to install the PD9260C in the front of my toy hauler, only a few feet from the batteries. I had previously installed a pure sine wave inverter and winch in the same area, so I simply paralleled the output of PD9260C with the wiring I had already installed for the inverter and winch. This allowed maximum charge current to the batteries (shorter wire run), continued use of the WFCO8955 as a backup converter, and lastly, would allow me to quickly remove the PD9260C for use in another travel trailer in the event I sold my current unit.

Anywhoser, got the PD9260C installed yesterday. I now have 55-58 amps of initial charge current in bulk/boost mode---nearly triple what I was getting with the WFCO8955! Getting the same 50 to 70-80% charge that used to take 3-4 hours in about an hour. More quiet time--woo-hoo!
  • wa8yxm wrote:
    Assuming you either just turned off the CONV breaker or disconnected the wire from it and ran a new wire from it to the PD9260....
    Left the breaker and wiring for the WFCO8955 totally stock, so it's ready to go if I need it.

    My TT has a dedicated 15 amp breaker for just the fridge outlet which only draws about 2-3 amps when it's operating on 120v. Ran an additional 5 ft. of romex from the fridge outlet to a new outlet I installed for use with the new PD9260C converter in the front of the TT.
  • wa8yxm's avatar
    wa8yxm
    Explorer III
    Assuming you either just turned off the CONV breaker or disconnected the wire from it and ran a new wire from it to the PD9260.... There is another advantage to keeping the old converter in place.

    HEAVEN forbid your 9260 ever fail ..... Instant back up till you get a new one.

    FACT: my coach has a 9180 with optional wizard, the Converter is a plug in model (not hard wired)

    From time to time I snag the plug when doing other things and,,, well you know it just does not work well when unplugged for some reason :).

    Well, usually, I figure that out about 3am when I visit the head (There is a voltage monitor there) and there is NO WAY I am getting dressed, going outside and plugging that sucker back in till daylight.

    So what do I do.. I go to the remote panel for my Xantrex Prosine 2.0,, I mean it has a decent 3-stage converter in it (Small issue with a leaky pass transistor but hey we can live (Short term) with that) Flip the CHARGER switch to ON, and go back to bed... Next AM I flip back to off and plug in the 9180
  • Sounds like a great install! I recently upgraded, due to my 8955 failure. I installed a PD9270 ~ 2'from the batteries with #4. I also upgraded to 4, 6v GC for 470ah. Don't have a TH but the upgrade should let us run the genny less often. Also installed a 600watt pure sine inverter to watch satt. tv. Good luck!!

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