Forum Discussion

urbex's avatar
urbex
Explorer
Oct 18, 2020

Considering building camper from scratch...

Looking for opinions on building a new camper from the ground up, to bolt down to a flat bed. 99% of my camping is boondocking and involves going off road in the southwest desert, I haven't so much as stepped foot in a developed campground in over 30 years and have zero desire to ever do so in the future.

I have a 1980-something Lance LC980, with significant water damage rot in the structure, and I don't feel that it is worth fully repairing/rebuilding. Not quite to the point of imminent collapse, but even with the repairs I'm currently doing to fix an anchor that almost pulled out, I doubt I have more than 1 or 2 seasons left in it without major work.

I don't have nearly the budget needed to buy a brand new camper, and virtually every used camper I've looked at has some degree of water damage already, even when the owner swears it doesn't. The few that appeared to be rot free had other reasons why I ultimately decided against them.

Having been through 3 TCs with water damage including this one, and knowing what's involved in even a "minor" rot repair...I'm seriously considering just building something new from scratch with a full width floor, to take advantage of the flatbed. I'd also like to build it so it can be bolted to the flatbed as opposed to using tie downs. Flatbed is 100% steel, and is already attached to the truck with spring loaded mounts.

I realize that the wider floor isn't necessarily going to give me more real estate inside, as I'm still going to have things like kitchen appliances, counter, seating, etc raised up anyways, but it would be easier to make more enclosed storage rather than attempting to panel in the areas normally over the wheel wells...at least it makes sense in my mind, anyways, lol.

I'm thinking of welding up an aluminum tubed main structure, as it seems like that would be far easier to add bolt down mounts without potentially damaging a wood structure, and handle the rigors of off road use better?

Assuming I roughly copy the size of my current Lance and reuse most of the hardware - inside cabinets, appliances, light fixtures, sinks, holding tanks, generator, etc., but with all new plumbing pipes, electrical wiring, etc...is this even a generally sound idea?

Could something like this be done for around $5,000? I already own all the fabrication tools needed, and am very comfortable with welding aluminum/metal fabrication.

Or am I just way off my rocker here?