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bmwbob's avatar
bmwbob
Explorer
Oct 30, 2016

Bay door removal

On my '99 Newmar DSDP, I need to completely remove one of the top-hinged exterior bay doors from it's mounting to do some work.
The top of the door panel is secured into an aluminum extrusion which overlaps the top inside and outside of the door, and includes a round channel which pivots on a horizontal rod to form the hinge.
The door panel is attached to the extrusion by two screws at each end.
I have removed those screws, and detached the lift struts from the door panel.
Now, I can wiggle the door panel in the extrusion, and see relative movement at each end of the door panel.
BUT, there seems to be something in the center of the top edge of the door (like another screw which I can't find) which won't allow me to pull the door panel free of the extrusion.
Can anyone tell me what is still holding the door panel in place, and how to release it without doing damage to the coach?
Thanks!
Bob
  • Guys,
    Thanks for the help!
    Door removed, job done and door replaced without incident.
    Bob
  • bmwbob wrote:
    I looked at that information. It appears that this procedure will cause the entire door panel with the extrusion still attached to the top to separate from the hinge bar.
    I need to be able to separate the actual door panel from the extrusion for the job I have in mind.
    Bob


    You have to remove the door to do what you want to do. Also, SOAK the hinge with WD40 and the door will pop off and on easier. Doug
  • I looked at that information. It appears that this procedure will cause the entire door panel with the extrusion still attached to the top to separate from the hinge bar.
    I need to be able to separate the actual door panel from the extrusion for the job I have in mind.
    Bob
  • standing on either edge of the door , lift to 10/11 o'clock or 1/2 o'clock and the door should slip out of the hinge. See if I can find you a picture in a second.

    Maybe this will work.

    https://comnet2.newmarcorp.com/instance1Env99NEWMAR/html/images/extbs.pdf