Remove burner tube Remove main orifice----soak in alcohol then blow dry (Not with high pressure compressor just whistle) Clean out burner tube with small bottle brush Run wire thru combustion/exhaust chamber....tie rag to wire and pull back thru 'U' tube
Install orifice Install burner tube....align it so it is straight with gas valve/want gas to flow down center of tube not bouncing off wall of tube. If crooked gas/air will NOT mix properly Check spreader plate on end of tube...should be parallel to end of tube
Light of WH burner....loosen screw on air shutter and adjust air mixture Close off slots if REALLY LOUD BRIGHT BLUE flame Open more slots if YELLOW LAZY Flame with soot (unburned fuel)
There are a number of things that can cause it. Go HERE for a troubleshooting guide and scroll down to "Erratic burner flame or sooting". In my case it was a misaligned flame spreader.
It could be bugs, bug nesting, something plugging up the burner pipe, causing a poor fuel/air mixture. You may need to remove pipe, clean out/blow out, something causing an obstruction. You want to see a good mostly blue flame.