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T18skyguy's avatar
T18skyguy
Explorer
Dec 08, 2020

Onan 10K generator for home use-removed from the rig.

Hi All, A friend of mine got handed a Onan 10K generator from a totaled class A that was going to the junkyard. He wants to use it for home use cause he lives pretty far out in the sticks and their on a well. The issue is he doesn't know what to do with that wiring harness to get it to run as a stand alone genny. I told him to get all the manuals from Cummins as a start. If anyone has any tips or information to point in the right direction much appreciated. I don't know if anything like this has been done before. Thanks, Don
  • The Onans use a bunch of latching relays. You will need wiring diagrams from ONAN not Cummins. I take it this is a diesel.

    Start Run circuit
    Safety shutdown circuit
    Both are needed.
    Onan is famous for using 3 colors of wiring and ID numbers on the wire.

    The plastic rings around wires are current sensors. Do not remove. Anything with a plug and socket should be unplugged and doused with Caig DeOxit D100 then replugged.

    You need a ganged 240 breaker near the machine.

    The generator must be enclosed with ventilation. It cannot survive getting wet.
    Long term storage plug the exhaust with a rag. I strongly recommend a RAcor fuel water filter. If the unit has glow plugs I also recommend a push button over ride if temps approach 0°F.

    Keep the unit high enough off the ground to make oil changes easy.
  • To get the generator running, your friend will need a 12V battery and an AC powered battery charger as the generator most likely doesn't have a battery charge circuit built in. (It's an option on at least some of the Onan RV generators, rarely fitted.) Probably it's unnecessary to worry about the other wires for the inside remote control and hour counter and pilot light for basic operation; the start and stop switch on the generator I think should work just fine with them left unconnected. Of course, having a remote panel would probably be more convenient.

    I'd think an old but not completely dead car battery, or a not old riding lawn mower battery, would suffice for starting the generator.
  • A generator interlock kit for his main circuit breaker box costs less, is easier to install and much more flexible.

    This really has nothing to do with getting the generator running but it will be the next step.
  • The 120/240 output can be wired onto a standard range receptacle or wired into a transfer panel in the house. Transfer panels are available at many big box hardware stores.
    On like this
    Transfer panel

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