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ShinerBock's avatar
ShinerBock
Explorer
Apr 15, 2021

Cummins/Tula dDSF (diesel Dynamic Skip Fire)

I have been watching this study for a while along with the Cummins ETREE project that replaced an ISB 6.7L with an ISB 4.5L hooked up to a 130kW generator pushing a 175kW motor that netted over 60% better fuel economy without any sacrifices to performance. The dDSF project was a partnership with Tula Technology which basically uses special algorithms in the ECM to skip injector firing events based on different loads.

It is sort of like variable displacement systems in gas engines, but more dynamic since it uses an array of different firing densities(up to 30) versus just 8 to 4 cylinder deactivation. The firing density will depend on torque demand. This study was done on a class 8 truck that is rarely unloaded like our pickups so the instances of low torque demand would be more frequent in our trucks and could possibly increase fuel economy, even more, when unloaded.

The best part is that not only does it not add more mechanical complexity (other than an ECM that can handle more data at a faster rate), but it also lowers emissions so current EGR/SCR systems will not be used as much while increasing fuel economy by about 20%(in a class 8 truck). I was told by some of my contacts at Cummins that this will likely be implemented into the larger medium/heavy-duty engines first and then the light-duty commercial market shortly thereafter. It would be interesting to see it work if it is eventually implemented in our pickups.

A 20% increase on the average combined fuel economy of 15.5 mpg in the current Cummins diesel pickups is an additional 3 mpg.

Cummins and Tula study of Diesel Dynamic Skip Fire

12 Replies

  • A 4.5l in a class 8?! Or have mixed in information from different tests? Either way, I like the concept for a motorhome if the 4.5l can be made quiet enough to be acceptable for use a generator in a campground. Having separate engines for propulsion and generator in a motorhome complicates a lot of things and adds a lot of weight.

    I spoke with a high level person at Thor recently and he told me that there was something like this in the works.

    The article doesn't mention use a hybrid but could add a lot to the versatility of the drivetrain.

    I don't understand how they increased fuel economy 20% but only reduced CO2 emissions 5% though.
  • Definitely cool tech! Fuel injection in gas engines has been doing this for 20 years, where the the PCM varies injector pulse width based on power required. Longer injector open time = more fuel delivered into the cylinder. The fuel pump operates at a constant flow, and whatever fuel isn't used by the engine gets returned to the tank via the return line. Now some mfrs are using variable-speed fuel pumps to eliminate the return line to the tank.

    Hopefully this technology in a diesel application will deliver good emissions performance without the EGR and other problematic components.