MERC225 wrote:
This is a very common problem with the 3rd generations Dodge 3/4 & 1 ton trucks. My 2005 2500 Hemi 4x4 needed 1 new ball joint at 31,000, then all 4 ball joints again at 63,000 along with tie rod ends. I ended up replacing the entire steering with the 2008.5 style steering as it was redesigned to be stronger.
Long story short, it is a weak point on these trucks. I am experiencing loose steering as it seems to wander a great deal while on the highway causing the driver to correct a lot to keep it going in a straight line. I believe the track bar bushings are bad as it is clunking while taking corners in the city.
If you have it torn apart while doing the ball joints you might as well replace the front axle u-joints as well, they are prone to wear out quickly.
Good luck..
X2 Grit dog, Those 10 people you are the minority!! Check out any Cummins or Dodge 3rd genny truck owners forums and you will see many more have had problems with the weak front ends that are incapable of handling the weight of the 5.9 CTD engine. My steering woes started at 51,000 easy miles of driving on my 2006 ram 2500 4x4.
No off roading, no heavy hauling and no TC. Started when I upgraded those 265 stock tires to Nitto terra 285/70r/17s. That's when it exposed the design flaw. Horrible steering and wander! Down right dangerous! First was installing a BD steering stabilizer, then a Bilstein steering dampener. Helped the steering and wander but not 100%. Then at 60,000 Driver side front wheel hub assembly. Then at 81,000 passenger side front wheel hub assembly. Then at 87,000 miles upper lower ball joints, inner and outer tie rods. Then this past June and still with wander and play replaced both end sway links and bushings. The stock end sway links were both bent.
Still have vibration in steering column and some wander. Next I will look into replacing steering box and column with a Borgeson. That's what I have read on all the forums I mentioned. Oh and might as well replace the power steering pump which has had a slight leak for 2 years!! In fact a neighbor 2 blocks from me has a 2007 2500 CTD 4x4 and his power steering pump is leaking.
Also read it helps to replace the stock track bar in 3rd generations. All this with only 114,000 miles. See where I am going.... Still love the 5.9 Cummins engine though!! LOL...