OFDPOS wrote:
Since these koni's are about $300 more than the Bilstein's ,order up the Bilsteins ship them to me and I'll remove these "great" koni's and ship them to you..
One of the few OP's I've actually met in person and spent some time with. If he said he'll do it - He'll do it!
I swapped our 2002 front axle out for a 2012 axle, and just about the first thing I did, was remove the shocks. Tedious, awkward, slow job. Both upper shock stud nuts were frozen. I was able to back them most of the way off. Then they froze again, and I actually twisted both studs off. Wrench disappeared into the frame and I never found it.
Fast forward to reassembly. My axle "kit" from Quigley included a new pair of OEM Ford shocks so I decided to use those. (and BTW I can't really complain about them...) I was amazed how easy it was to install the top ends of the shocks BEFORE I put the Springs back in! Box wrench on the top nut, plenty of wrench throw for the hex that's welded to the shaft below the lower mounting on all the new shocks. Then the spring, then raise the suspension back into place.
The Springs are so easy to drop out of their top pockets, that I offer this: Jack Coach up, Support Frame with Stands, Remove Wheels, Disconnect Lower Shock Mount, Place Floor Jack at Axle under spring, Remove Top Clips from Spring, Lower Axle till Spring tips out of Top Pocket, Set Spring aside and easily work top end of Shock to remove Old and install New. With Spring set back in place, jack axle till lower shock mount aligns with it stud in the suspension and connect, Continue to raise axle till spring pockets at top, Install Clip.
Would be great to have a floor jack under each end of the axle because the Sway Bar probably won't let one side drop far enough to get the spring out unless the other side is dropped too. Otherwise, just disconnect one end of the sway bar from the suspension. The flimsy pre-2008 OEM sway bar might let just one end drop far enough. A robust bar like Hellwig or Roadmaster won't.
Sounds like a lot of work, but getting the spring out of the way of a wrench on the upper stud nut can really speed the job up.