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lfeather's avatar
lfeather
Explorer
Jul 23, 2014

Retrieving Onan diesel generator fault codes?

Anyone know if the Onan HDKAK diesel generator fault codes are stored/retrievable? Or do you have to stand there and watch the light waiting for it to shut down. Mine is stopping after a few hours. On restart it may shut down in a few minutes, or run for another hour or so. Coolant level is good, belt is ok, oil level is good. TIA for any help.
  • Thanks guys. It must be fuel because I never see any blinking lights after shutdown, or after three stop button pushes.
  • lfeather wrote:
    Anyone know if the Onan HDKAK diesel generator fault codes are stored/retrievable? Or do you have to stand there and watch the light waiting for it to shut down. Mine is stopping after a few hours. On restart it may shut down in a few minutes, or run for another hour or so. Coolant level is good, belt is ok, oil level is good. TIA for any help.


    feather,
    If it's stopping for a specified reason, on a regular basis, other than it's out of fuel, then there will be a "code", represented by the blinking LED in the rocker switch. And, it's very simple to "decifer" the code. All you do is, when the Gen stops, watch the switch. Count the first set of "blinks", then there will be a short pause, then, there will be a second set of blinks.

    It will do the process all over again, after the second set of blinks. When mine had it's problem, which, is a very common problem with 7.5 units, it blinked three times, paused, blinked three times again. Then a long pause and, three again followed by a short pause and three again.

    Therefore, the code is, "33". In the year model of mine, code 33 is listed as an "over heat" condition. And, in the trouble shooting section of the manual, they give a list of what possible causes there are for the "Over heat" condition. In the end, it was none of their listed causes. It was a very normal cause for that code. And that cause was a faulty temp sensor/sender. It's located on the bottom side of the thermostat housing.

    Anyway, just count the blinks and make sure you wait for the pause. There are some that say the first set of blinks is a primary so, it has to be reset and then, you'll get a second set but, I watched mine several times and, it was always the same report.
    Scott
  • lfeather wrote:
    Anyone know if the Onan HDKAK diesel generator fault codes are stored/retrievable? Or do you have to stand there and watch the light waiting for it to shut down. Mine is stopping after a few hours. On restart it may shut down in a few minutes, or run for another hour or so. Coolant level is good, belt is ok, oil level is good. TIA for any help.


    Here what my Onan HDKAJ service manual says:

    RESTORING FAULT CODE BLINKING

    The fault code stops blinking after five minutes. Prior to Spec F, one touch to stop restores fault code blinking. Beginning Spec F, 3 touches to Stop are required (also earlier Spec gensets with new replacement controller-inverter assemblies).

    NOTE: The last fault logged will blink even though the condition that caused the shutdown may have been corrected.
  • Sometimes shutdown is caused by a bubble in the coolant fluid. You need to pull the filler neck out and make sure it is full. Look on line for the owners manual.
  • As far as I know you just watch them blink. Onan has had some problems with their fuel pumps over heating. My fuel pump was changed out under warranty and I asked the serviceman why they continue to mount them on the generator if they continue to have heat problems. He said some people actually operate the generators separate on different equipment so they keep mounting the fuel pump on the generator where it really gets hot. Seems like an easy job to move it. If I ever have problems again I am going to move my fuel pump to the MH frame a few feet away where it will run cooler. JMHO