Generator shelf fabrication

Aluminum, will not rust and no need to paint it.

Aluminum or stainless

Are you welding or bolting? If bolting it together check out 80/20 Material. It's not cheap but it sure is fun to play with.

If you make it out of aluminum make it very stout. Aluminum flexes. When it flexes, it work hardens. Then it cracks.

Boon Docker wrote:
Aluminum, will not rust and no need to paint it.

If you go aluminum make sure to isolate the connections.

Where two different metals are in contact, you will tend to get accelerated galvanic corrosion.

In this case the aluminum will sacrifice to protect the steel.

Is this a real DIY project you are doing yourself? How you weld them is different for each one, but if you know how to weld, that's awesome!

If you are having it done by a "pro", then they should be able to suggest the pros/cons of each material choice.

Are you going to run the gen from the front of your rig? Or is it just for hauling it?

Good luck! Mitch

MitchF150 wrote:
Is this a real DIY project you are doing yourself? How you weld them is different for each one, but if you know how to weld, that's awesome!

If you are having it done by a "pro", then they should be able to suggest the pros/cons of each material choice.

Are you going to run the gen from the front of your rig? Or is it just for hauling it?

Good luck! Mitch

I am well aware that the manner and skills are different for each material.
I initially plan to run the generator in place. This may change due to vibration and exhaust issues. Thanks

bgum wrote:
*snip*
I initially plan to run the generator in place. This may change due to vibration...

There are various isolaters available to address vibration. You will need to know the weight and frequency to select the best one.

I wouldn't use square tube stock myself. 1 1/2" X 1 1/2" X 3/16' steel angle comes in 4' lengths. Welded together as a frame you could make it a tight fit or add some storage space. Some build a box with expanded metal sides and top. You can hinge a side for easy removal, make it all lockable with pad locks. The full box secures the generator too. You could then bolt that to the tongue via some custom clamps, no drilling needed. Or just weld it solid if its going to be permanent.

Sagebrush wrote:
I wouldn't use square tube stock myself. 1 1/2" X 1 1/2" X 3/16' steel angle comes in 4' lengths. Welded together as a frame you could make it a tight fit or add some storage space. Some build a box with expanded metal sides and top. You can hinge a side for easy removal, make it all lockable with pad locks. The full box secures the generator too. You could then bolt that to the tongue via some custom clamps, no drilling needed. Or just weld it solid if its going to be permanent.

I really want to keep it light and simple. I'm not concerned about theft but will put a lock on it. I do plan to bolt the rack to the tongue without drilling the frame.