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Any advice for replacing exhaust manifold gasket in a 454?

atikovi
Explorer
Explorer
On my 1988 Southwind the driver side is leaking and wont pass inspection. I have a 1989 P30 factory service manual but it pretty much just says to remove spark plugs, remove exhaust pipe, remove manifold bolts and plug shields, remove manifold. I'm sure it's more involved than that.
27 REPLIES 27

Branson_N_Tucso
Explorer II
Explorer II
The poor person that is buying it. Screwed!

T18skyguy
Explorer
Explorer
You could try JB Weld Extreme heat. Might be worth a shot.
Retired Anesthetist. LTP. Pilot with mechanic/inspection ratings. Between rigs right now.. Wife and daughter. Four cats which we must obey.

K_Charles
Explorer
Explorer
atikovi wrote:
K Charles wrote:
your selling it. Get it hot, mix up some furnace cement, or buy some pre mixed, and but it on the leak. Let it dry before starting.


For a blown gasket?


It will stop the leak.

atikovi
Explorer
Explorer
Picture of the other side.

atikovi
Explorer
Explorer
K Charles wrote:
your selling it. Get it hot, mix up some furnace cement, or buy some pre mixed, and but it on the leak. Let it dry before starting.


For a blown gasket?

atikovi
Explorer
Explorer
Gjac wrote:
If you look very carefully the stock manifolds are probably cracked anyways.


I thought they were stainless steel?

K_Charles
Explorer
Explorer
your selling it. Get it hot, mix up some furnace cement, or buy some pre mixed, and but it on the leak. Let it dry before starting.

atikovi
Explorer
Explorer
I'm selling it so need the simplest thing that will pass inspection.

theoldwizard1
Explorer
Explorer
Get a hold of Ivan at Pine Hollow Automotive in PA !

(P.S. I agree, the manifolds are likely cracked.)

Gjac
Explorer III
Explorer III
The best advice I can give you is don't just replace the gasket, replace the exhaust manifolds with headers. If you look very carefully the stock manifolds are probably cracked anyways. The old 454's and 460's run hot anyways and tend to crack and burn spark plug wires also. I would also replace the ign wires with Hi temp 10.4 MM wires like the Taylor Extreme wires while you are at it. Your engine will run a lot cooler and the fan clutch will come on lest often, not to mention increasing your HP between 60 and 80 HP. If you plan to do the job yourself soak the bolts every day for a week with Kroil oil and tap each bolt head each day to set up a capillary action to get the oil into the threads. If the bolts won't come out or break off, I would let a garage do it.

atikovi
Explorer
Explorer
Should it be hot or cold when removing the bolts?

jdc1
Explorer II
Explorer II
Bandaides. Plenty of bandaides for the knuckle-buster bolts.

lryrob9301
Explorer
Explorer
Given the age of your vehicle, every nut, bolt and screw will be rusted tight. Get lots of penetrating oil, a top quality set of drill bits, and stud and bolt extractors. You will undoubtedly run into broken bolts and fasteners when you try to loosen them. Also get a good supply of top grade nuts, bolts, and studs for replacement.