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3000W Chinese Gensets Info.

professor95
Explorer
Explorer
professor95 wrote:
EDIT ADDED 45/5/2013- When this thread started in March of 2005, I never expected to see it survive this long or amass the quantity of information that has been shared here.

In the eight year run of this thread we have amassed almost 10,000 postings and surpassed a million views. This creates somewhat of a dilemma for anyone who has just discovered the forum.

Since the amount of information is virtually overwhelming, I suggest you set your preferences for this thread to read "newest first" and then begin to page backwards.

What you will find in these pages is a wealth of info on virtually any make or model of Chinese manufactured synchronous (non-inverter) generator in the 3,000 watt performance class. Info will include how to rewire series coils to parallel to obtain maximum wattage from a single 120 volt outlet. Tips on further reducing sound levels, how to care for these generators, which ones are "RV ready" and provide the best overall performance for the dollar invested. Which companies NOT to deal with, where the best prices are, how to safely wire the generator into a home or RV, how to check your RV for electrical faults, sources for generator accessories, which 20/30 adapters are safe to use and which are not. How to convert a gasoline generator to propane or NG. This is only the beginning. The forum has a life of its own with the focus sub-topic switching frequently. Still, the main topic of utilizing the amazing, inexpensive Chinese gensets is always there. The amount of creativity and innovation presented in these pages is indicative of the talents shared in the diverse backgrounds of the folks who make up our combined RV community.

Many of the original brands and models of Chinese gensets mentioned in the introduction and early pages of the thread have since disappeared. New EPA and CARB emissions requirements, company bonds assuring the emissions warranty will be honored even if the company goes out of business, and fierce competition in the industry have changed the playing field. Champion Power Equipment has become the apparent "trophy team" providing an ever expanding retail outlet, an ample parts supply, a strong warranty and excellent customer service. CPE has continued to improve their product and now offers a new model (#46538) with exclusive convenience, safety and performance features aimed at the RV market. Big names like Cummins/Onan, Honda and Generac all now have Chinese built open frame synchronous gensets available. Ironically, the prices often found on these gensets has not significantly changed during the past eight years - even with the devaluation of the American Dollar and new EPA/CARB requirements.

I also encourage you to use the search function and even the advanced search options to find information. Key works such as "rewiring", "PowerPro", "Champion", "Onan Homesite", "Duropower", "ETQ", "Jiung Dong or JD", "Tractor Supply", "Costco", "Lowe's" and "Home Depot" are all examples of keywords that will give you specific information on different models being sold by retailers today.

Or, you can fill your glass with your favorite beverage (keep more close by - maybe some munchies as well :D, sit back at your computer, tell your wife (or significant other) that you will see her in the morning and spend the next 10 or so hours reading through the postings.

No one on the forum gets mad if you ask a question that is a repeat. Please do not hesitate to post to the forum. All questions are considered important and those active on the forum will do their best to respond with a valid answer.

Also note we are not out to knock the Honda, Yamaha, Kipor or other brands of high end digital gensets. We recognize the quality of these products and their suitability for quite, efficient RV use. But, there is a flood of reliable, inexpensive and comparatively lower cost gensets coming out of China that are excellent alternative choices for the RVer wanting power to run an air conditioner, microwave, etc. without excessive noise or breaking the budget.

Oh, one last thing. The folks on this forum are true gentlemen. We do not flame one another or the product discussed - period. Ugly contributors usually have their comments and remarks ignored by our masses. It is not a forum to start arguments to obtain a clear win. We do disagree on many issues, but we have all agreed to do that in a respectable manner.

We now have the introduction of more and more inverter gensets. There is a rather extensive thread named "The Official Unofficial Champion 2000i Generator" on this forum. Today, I added info on the new Champion 3100i inverter genset. Discussion on this product may get moved to its own thread at a later date.

Many have looked upon this thread with distain saying Chinese is cheap and doomed to failure. I remember saying exactly the same thing about Japanese products a few decades back. But, over the past eight years the track record for Chinese built generators has shown otherwise.

Please, join us in a fascinating journey down the Chinese built genset road of knowledge.

This is the question I posted that got it all started back in March 2005.......

Randy


For a little over a month now, I have been somewhat intrigued by the availability of a 3000 watt, 6.5 HP generator at Pep Boys and Northern Tool for under $300.00. The engine on this generator looks identical to a Honda 6.5 HP OHV engine. Knowing that the Chinese have become very adept at โ€œcloningโ€ reputable technologies from other manufacturers, I was not surprised at the similarities. Neither store could give me any information on the generator nor did they have a โ€œrunningโ€ display model.

I have done a little research. This is what I have discovered:

Many of these generators are imported by ELIM International (www.eliminternational.com) out of Buffalo, New York from Jiung Manufacturing in China. (The unit at Northern is identical but carries the JIUNG name.)

The engines are indeed a Chinese knockoff of the popular 6.5 HP 196cc Honda Engine. โ€œSupposedlyโ€ Honda has licensed the engine technology to the Chinese manufacturer of the product.

The Chinese company that makes the ELM3000 generators is a rather large, diverse, long-standing company with a reputation for โ€œabove average qualityโ€ Chinese made products (Jiung Manufacturing). There are many more Chinese companies making almost identical gensets.

The generators at PepBoys do have a six month limited warranty. But, it is only on the engine (not the generator) and requires paying for shipping to and from Buffalo. Probably not a very practical thing to do if you have warranty issues.

ELIM does supply replacement parts (a PDF parts manual is available on the ELIM web site). No prices are given for replacement parts nor is there an โ€œavailability listingโ€.

The generator head itself is a brushless design. The only really significant wear parts in the generator are the bearings โ€“ most likely universally available.

The published dB rating is 67 at 23 feet. This is โ€œreasonablyโ€ quite for a generator of this size as most comparabl.... The 67 dB rating is the same as Honda gives their 3000 watt CycloInverter with a โ€œlook alikeโ€ eng...






















Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.
10,029 REPLIES 10,029

Old___Slow
Explorer
Explorer
JC,

It's a mystery to me, the mutiny at see. Ol' Eagle eye, what is it? Maybe got one of those 'Flux Capacitors'?

Floyd

PS: Me? I'm gunna look to Prof' for help with lower dbA from my tried and proven, ol' Yeller and Black.

Matthew_B
Explorer
Explorer
walkers2rad wrote:
It does concern me that the inspection tag shows 2kw hopefull that is an indication of what they test it at and not what it is rated for!


Maybe it is....

The specs from EBAY say:

Engine:

3.5kW peak, 3kW continuous

That's how much shaft horses you've got. From there, it's all downhill as the generator and converter* losses are included.

Generator

2.8kVA peak, 2.6kVA continuous

It doesn't say whether that's the rating of the high frequency generator or the rating of the inverter output. The inverter may actually be 2kW.

---------

* I'm not using the term "converter" in the RV nomenclature sense. In the power electronics would, "converter" is used for any device that converts electricity from one form to another. "Inverter" would be incorrect terminology since this is a "rectifier-inverter"

Matthew_B
Explorer
Explorer
walkers2rad wrote:
It meaures the load via those two hand made looking doughnuts you see there (I think) to tell it where to run the throttle and cut off the load if necessary.


Those appear to be toroidal inductors. Very likely powdered iron inductors used to filter the output of the inverter to smooth the PWM waveform.

The current measurement circuit can be really small in inverter circuits, likely in the block with the switching transistors under all that epoxy. This can be hall effect, resistance, or using a current sense MOSFET.

walkers2rad wrote:
There are some possibly servicable caps there, some probably for filtering of the a/c noise or smoothing voltages.


The one large cap is an electrolytic. Most likely it's the bus cap that filters the DC bus between the rectifier and inverter. If it goes, it's going to do a bunch of damage. They don't fail nicely.

walkers2rad wrote:
Beyond that if it stops doing what it does you probably have the rest to part out unless you find another part you are willing to pay for.


The nature of power electronics is that if it fails, it fails spectacularly. If it goes, expect the plastic / epoxy box to be a nasty, foul smelling sooty block of charcoal.

walkers2rad
Explorer
Explorer

So this is what takes in three phase power from the six black wires on the upper right side, turns it into by my measurements 124.2v @59.85HZ. It meaures the load via those two hand made looking doughnuts you see there (I think) to tell it where to run the throttle and cut off the load if necessary. There are some possibly servicable caps there, some probably for filtering of the a/c noise or smoothing voltages. Beyond that if it stops doing what it does you probably have the rest to part out unless you find another part you are willing to pay for. It does concern me that the inspection tag shows 2kw hopefull that is an indication of what they test it at and not what it is rated for!

It does seem like there are alot of these gens starting to hit the market if the bay is any indication and only difference might be the color of the case.



This is the back of the panel... nothing too exciting here, everything quick connects via keyed and non matching connectors.

Professor... Is there a difference in the claimed digitals and what honda does? Somewhere I read that they were transistor technology and more of a msw output? Just curious cause I dont know.

Tune in later for testing details and a fuel mod for hooking to an external fuel source without messing with the cap.

professor95
Explorer
Explorer
walkers2rad wrote:
I dont know what series motor this is or what it is a knock off of, maybe somebody can elaborate


Looks a lot like the Mitsubishi OHC 150 CC engine to me.
Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.

professor95
Explorer
Explorer
racefan1965 wrote:
Holy mackeral! 110volts and 41.6 AMPS! I could run everything at once!!!! I'd say it's a typo but they also say it will put out 20.8amps at 240volts. I too wonder how this can be? Maybe the prfessor or Mr.Wizzard or one of the other more knowledgable ones out there will enligthten us.


Northern does not have the best reputation for getting things right in some of their specs. They recently advertised their open frame 3,500 watt All-Power as a digital unit. Of course, this was an error.

If you look on page 15 of their 2008 Fall/Winter Master Catalog you will indeed see a 3,500 watt genny proclaiming 41.6 amps at 120 volts and 20.8 at 240 volts. But, if you look at the 6,000 watt unit directly under the 3,500, you will note identical amperage ratings. Apparently, whoever was typing in the info for the catalog must have looked away from their copy to grab a cup of Joe and skipped down a few lines for the specs.

For the record, if we divide the 2,800 running watt rating of the catalog #166510 by 120 volts AC we end up with a 23.3 amp rating.

BTW, did anyone check out the Chinese built Honda EP2500 on page 12 "discount" priced for $849.99?
Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.

racefan1965
Explorer
Explorer
Holy mackeral! 110volts and 41.6 AMPS! I could run everything at once!!!! I'd say it's a typo but they also say it will put out 20.8amps at 240volts. I too wonder how this can be? Maybe the prfessor or Mr.Wizzard or one of the other more knowledgable ones out there will enligthten us.
Rick, Shirley, 3 dogs(Shasta, Baylee & Macy)
2003 Ford 250 Superduty 4x4LB 6.0 Diesel
1999 Dodge 2500 Quad Cab 4X4 gasser
1993 Hitchhiker ll 28.5 SRLUG
2006 Champion C46540 RV plug ready genset
2009 Honeywell 2000i inverter genset

tvman44
Explorer
Explorer
toprudder wrote:
ol Bombero-JC wrote:
WHOA UP THERE !! Top!

Nothing out of sorts, impolite or inflammatory - was said by me.
Nor was his new baby "bad mouthed".

(snip)

Now - wish I had left it in!


JC,

Ok, I'll "whoa up". ๐Ÿ™‚ My bad. I did not mean anything by that. I was just trying to say that I could only see one side of what was said.

This thread has been very informative, and it has evolved over its lifetime. Lately is has been overwhelmingly about the Champion gensets - which is not a bad thing. But, I would be interested in information about any different generators that come along, as I am sure they will. I am particularly interested in small inverter models, mainly due to their lower weight and high efficiency. (I have something besides RV use in mind).

And, you are right about buying anything off eBay. Anyone can buy a single container of xyz stuff from China and start selling it on eBay. Support would be non-existent.

I just got my Northern Tools catalog. They always have a selection of generators. They have a few that look very similar to the Champion, but priced higher of course:

Onan Homesite
Allpower Propane 3500w


Bob R.


How can the all power propane ginny put out 46.1 amps @ 120 volts? They call it a 3500 / 2800 watt ginny??
Papa Bob
1* 2008 Brookside by Sunnybrook 32'
1* 2002 F250 Super Duty 7.3L PSD
Husky 16K hitch, Tekonsha P3,
Firestone Ride Rite Air Springs, Trailair Equa-Flex, Champion C46540
"A bad day camping is better than a good day at work!"

walkers2rad
Explorer
Explorer
I am going to try to be the bigger man and do my best to ignore somebody who claimed my right to be inflamed! I had a pointed response but their right to not accept PM's has been employed, so it is in draft purgatory. This thread is monstor enough with out a bunch of bickering.

So this the generating end, alot goes on right here. I dont know what series motor this is or what it is a knock off of, maybe somebody can elaborate. Interesting that it has some of the makings and room for an electric starter but pulling that off would be a challenge, I doubt there is a ring gear in there along with no hole for it to poke thru.

Starting from the top and working in, that cone is what you turn when you pull the rope. A couple of dog ears fling out and catch the slots simple as that. Behind that is something that does alot of things, obviously moves the air, provides flywheel mass for the single to run smoothly and helping that is some big permanant magnets on the inside turning with it. Behind that is the stator and if you have ever been into the generating part of a motorcycle you can see where the idea came from, bunch of poles with windings around them. They are pretty rhobust as long as you dont overload them, that is one of the reasons why protection is required. Out of that comes six wires carrying three phase power and no brushes are necessary with this design. Very compact and efficient in comparison.
Quick epg class for those that may not know, in a conventional gen electromagnets turn on the inside so the output is contolled with a regulator making the them bigger in effect. Brushless designs do this with an induction set up. The speed must be constant depending on how many poles the generator has to get the desired alternating frequency. Inverting gens only need enough speed to keep up with the load.

Interesting input Prof... on the spl's and the patent issue!
For the record I am neither friend or foe of the open frames. They just were not a consideration for what I was looking for. I have seen one in action with a light load and was suprised at how loud it wasnt but the input from the generating police on here seem to indicate otherwise. I was looking into inverter types since I mostly dry camp and wanted something convienent, efficient and cheap for lots of uses but the icing on the cake was possibly power an a/c. Otherwise I was seriously considering a 2kw honda. I sold a coleman contractor open frame I had that paid for about half of this. I was doing some research on the inverter types when I found this site but didnt find alot on these.

Old___Slow
Explorer
Explorer
prof',

messing with old tractors and 3000w chinese gensets, uh.~ like i said before ' you can't say, the thrill is gone' just plow a little deeper and show us the way to a little less dbA.

floyd

lotust
Explorer
Explorer
walkers2rad I had a bad time buying a cheap gen off Ebay. If they fail your $hit out of luck in most cases. The sellers dissapear and the name changes on the generator. I hope you dont get screwed like I did.
Searching for our next TT Rv as we speak. Please let me know any good deals out there.

professor95
Explorer
Explorer
racefan1965 wrote:
This new black inverter genset that walkers2rad is boasting about is rated at 65decibels at 7 meters. The champion is rated at 68. Not enough of a decibel difference for me to spend a extra $200.00. Not in this lifetime anyway but thanks for the heads up walkers2rad


Honda's rating of 58 or 59 dBA is for one of their gennys throttled down in eco mode. When you get a load on one (other than the 1000i) the noise level rises to a level of 62-65 dBA. Perhaps Eastcoast Sales is giving a real time worst case level at 65 dBA?

Looking at the Chinese 3,000 watt class units with the GX200 style engine, they are conseratively rated at 67 dBA with none to a light (under 1,000 watts) load. Plug a 15,000 BTU A/C into one and lock up the compressor and you are listening to 72 dBA.

"If" one were to pull the throttle back on one of the open frame Chinese gensets so that the engine speed was 1,200 RPM, the noise level would quickly drop to 60 dBA. Of course, at 1,200 RPM the frequency would only be 20 HZ and the voltage well below 120 VAC so doning such with a non-inverter genny would be a hoot.

Another issue with the open frame Chinese gennys is that the coveted 67 dBA rating is not consistent off of all sides. It is more of an "average" taken from the front. Sound levels off the ends are at least 69 dBA.

While 2 dBA may not sound too different to the human ear while next to or a few yards from a genny, there is a significant difference in pressure of the sound wave and the wave's ability to travel greater distances. At 50 plus feet, that 2 dBA would make a significant differencfe to your ears.

I guess what I am trying to say is that the manufacturer's sound pressure ratings need to be taken with a grain of salt. The only true test is what you measure with your ears and maybe a meter, by comparison to another unit, a sound abatement add on or relative to existing ambient/background noise. Funny, the gas furnace on a RV can easilly exceed 67 dBA.

I recently had a discussion with one of our major Chinese Generator companies asking why they did not enter the digital market. The response did not surprise me. Apparently some of the current digital technology has infringed on Honda's patent. Seeing the numbers of Chinese digital gennys increasing, Honda is now pursuing patent infringement and court cases may be on the horizon. Honda winning such a case could be very bad for a company in the digital market.

The second issue is not the engines, but the module that changes the mechanical energy from the 3 phase alternator to the digital output. It was interesting to note the East Coast unit carried a 90 day warranty on the "electronics" but a 1 year on the engine. This is an issue that has caused some companies to wait and watch. The digital units are not field repairable but require replacement at a cost equal to almost half of a new genny.

Truthfully, I would like to own a 3,000 watt digital genny, and perhaps I will before it is all said and done. The open frame units I have been messing with are like an old Ford 8N tractor: May ride like a mule, sound like a bull and look like a pig - but they always get the job done when the chips are down. The new digitals are like a big John Deer tractor with power steering, an air condeitioned cab, DVD player and monitor and plush leather seats. They get the job done too, but at a higher initial cost for the extra features.

Personally, I like messing with the old tractors and trying to make them more like the big John Deer.
Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.

toprudder
Explorer
Explorer
ol Bombero-JC wrote:
WHOA UP THERE !! Top!

Nothing out of sorts, impolite or inflammatory - was said by me.
Nor was his new baby "bad mouthed".

(snip)

Now - wish I had left it in!


JC,

Ok, I'll "whoa up". ๐Ÿ™‚ My bad. I did not mean anything by that. I was just trying to say that I could only see one side of what was said.

This thread has been very informative, and it has evolved over its lifetime. Lately is has been overwhelmingly about the Champion gensets - which is not a bad thing. But, I would be interested in information about any different generators that come along, as I am sure they will. I am particularly interested in small inverter models, mainly due to their lower weight and high efficiency. (I have something besides RV use in mind).

And, you are right about buying anything off eBay. Anyone can buy a single container of xyz stuff from China and start selling it on eBay. Support would be non-existent.

I just got my Northern Tools catalog. They always have a selection of generators. They have a few that look very similar to the Champion, but priced higher of course:

Onan Homesite
Allpower Propane 3500w


Bob R.
Bob, Martha, and Matt.
Tucker, the Toy Poodle
'09 K-Z MXT20, '07 Chevy 2500HD Duramax

Toprudder.com

racefan1965
Explorer
Explorer
This new black inverter genset that walkers2rad is boasting about is rated at 65decibels at 7 meters. The champion is rated at 68. Not enough of a decibel difference for me to spend a extra $200.00. Not in this lifetime anyway but thanks for the heads up walkers2rad
Rick, Shirley, 3 dogs(Shasta, Baylee & Macy)
2003 Ford 250 Superduty 4x4LB 6.0 Diesel
1999 Dodge 2500 Quad Cab 4X4 gasser
1993 Hitchhiker ll 28.5 SRLUG
2006 Champion C46540 RV plug ready genset
2009 Honeywell 2000i inverter genset

walkers2rad
Explorer
Explorer
Some might question why somebody would go against better judgement and take something brand new like this apart?
My mom would have you believe that it started as a child from fixing things to taking apart everything in the house out of curiosity. Now sucess in them working after that came more with experience but the way she tells the stories the losses may rival the national debt. I think it is fair to weigh the things that I fixed against that tho!

Honestly I planned to at least run it for a bit first and hopefully the "if it aint broke dont fix it" mentality would take over and I would leave it alone. After all with the quality in question who would know if it ever worked to begin with or I fixed it so nobody could fix it? I fought off thoughts of "it would be better to get familliar with it now before there is gas and oil to deal with or it gets dirty" and proceeded on with getting it ready to run.

So I take off the big side cover cause I gotta at least put oil in it, oops it dont take quite that much so good thing there is a handy pipe that came with it that screws into the fill plug/dipstick to drain a little.
Note that the carb is easy to get to.. note to self to see if jets are availabe since I may use this at 8500' once a year. I didnt look to see if the air filter is servicable without taking it apart to this level, will cross that bridge when I get there.

I notice that there is a small access cover on the top, must be the spark plug. Well I should check it to get the number off of it for a spare and put some anti-seize on the threads. Besides I am curious to see if they test ran it and there is evidence that they did.

So you are probably thinking you have a good idea of why I tore it apart in that I just couldnt help myself but I am telling ya it just aint so!
Now I dont know if this was subconsious or not, the fact that I have a habbit of always starting plugs by hand may suggest otherwise. Well I should have used the tool provided cause it slipped down to where big magnets live and fight you for it. Well it cant stay in there so I had to go in... At least thats what I told my wife as she found me in the garage with my new prize in several pieces. We have 24 years together so I dont know if she believed me or not but thats my story and I am sticking to it.



I spent several hours doing a big write up on how this thing works and what does what with half a dozen pictures only to get some kind of error and loose everything so if it is ok with you all I am going to recant it over several posts over several days!