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Exhaust Tail pipe repairs

subtroll
Explorer
Explorer
Just discovered a large fist size hole in the exhaust tailpipe of my 2004 National Trop-ical. The hole is in the 90 degree bend 12 inches from where it exits the coach. The five inch diameter tail pipe is about 4 feet long and has one slight bend and one 90 degree bend.

Do Truck muffler shops have the capability to bend 5" pipe to order like auto shops? Can I patch the hole with exhaust patching material? Doesn't seem to be a safety hazard as its so close to the normal exit and there are several barriers to the inside of the coach.

Any suggestions?
2004 National Tropi-cal Sterling 396
2003 Jeep Liberty
5 REPLIES 5

tropical36
Explorer
Explorer
subtroll wrote:
Just discovered a large fist size hole in the exhaust tailpipe of my 2004 National Trop-ical. The hole is in the 90 degree bend 12 inches from where it exits the coach. The five inch diameter tail pipe is about 4 feet long and has one slight bend and one 90 degree bend.

Do Truck muffler shops have the capability to bend 5" pipe to order like auto shops? Can I patch the hole with exhaust patching material? Doesn't seem to be a safety hazard as its so close to the normal exit and there are several barriers to the inside of the coach.

Any suggestions?

I had one in our old coach just before it exited in front of the wheels. I wrapped thin alum. flashing material around it a few times and held it tight with twisted wire every few inches. It was there for years and when we sold it last year.
"We are often so caught up in our destination that we forget to appreciate the journey."

07 Revolution LE 40E_Spartan MM_06 400HP C9 CAT_Allison 3000.

Dinghy_2010 Jeep Wrangler JKU ISLANDER.

1998 36ft. National Tropi-Cal Chevy Model 6350 (Sold)

FIRE_UP
Explorer
Explorer
There are numerous places on the net that you can purchase truck exhaust parts from, elbows, straights, u-bends, clamps, mufflers and a whole lot more. Depending on your skill level, desire, ability to do the work, area to do it and some basic tools, you can replace that section with new parts for real reasonable cost.

I just replaced my junk Aero 50/50 XL Stainless muffler with a new really quiet one from Donaldson muffler. The muffler cost me a whopping $75 and the one 5" clamp, about $15 more. So, I saved a considerable amount by doing it myself. It was not hard at all.
Scott
Scott and Karla
SDFD RETIRED
2004 Itasca Horizon, 36GD Slate Blue 330 CAT
2011 GMC Sierra 1500 Ext Cab 4x4 Toad
2008 Caliente Red LVL II GL 1800 Goldwing
KI60ND

Tom_Barb
Explorer
Explorer
Most 5" exhausts are Made from pre-manufactured bends welded into the exhaust pipe. a good truck exhaust shop will cut the section out and weld in a new section.
2000 Newmar mountain aire 4081 DP, ISC/350 Allison 6 speed, Wrangler JL toad.

MountainAir05
Explorer II
Explorer II
just replace it with Stainless and not worry about it anymore.

jplante4
Explorer II
Explorer II
Most places will either weld a patch over the hole or scarf a piece of 5 inch pipe in upstream of the hole.
Jerry & Jeanne
1996 Safari Sahara 3530 - 'White Tiger'
CAT 3126/Allison 6 speed/Magnum Chassis
2014 Equinox AWD / Blue Ox