ryder1100,
It would help us a bit if you answered the questions that were asked. There are numerous possibilities.
Do you notice any problem with the A/C starting when on shore power? Or is it on the generator only?
"...and when starting generator I get a noise coming from the roof top A/C and the generator labors and struggles until I shut the A/C breaker off and generator becomes full power."
Are you saying that with the A/C off at the thermostat and you try to start the generator, the A/C is loading down the generator? Or are you trying to start the generator with the A/C on?
As mentioned previously, as many loads as possible should be off when starting the generator and off when shutting it down.
I had a relay fail in one of our A/Cs that caused the A/C to be on all of the time. It wouldn't shut down except by the breaker. Does your A/C exhibit this behavior?
Our rig has a transfer switch to switch the power from shore power to generator power. When starting the generator, there is about a 30 second delay before the generator output is connected to the motorhome. Do you have a transfer switch? If so, perhaps that timer circuit isn't working properly.
Also, I believe your air conditioner has a hard-start capacitor in it. It's purpose is to ease the load upon startup. Perhaps that is failing, or has failed.
If it's not any of those, then perhaps there is a problem with the generator output. How many hours are on it? Has it been serviced regularly?
~Rick
2005 Georgie Boy Cruise Master 3625 DS on a Workhorse W-22
Rick, Gail, 1 girl (27-Angel since 2008), 1 girl (22), 2 boys (23 & 20).
2001 Honda Odyssey, Demco Aluminator tow bar & tow plate, SMI Silent Partner brake controller.