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onan 5500

Sargehut234
Explorer
Explorer
With normal maintenance, how many hours should you except from a onan
5500 generator?
10 REPLIES 10

wa8yxm
Explorer III
Explorer III
Regarding "Do run the generator several times a year"

Recommended 1/2 hour under 1/2 load every month.

I used the air conditioners in the summer
and space heaters in the winter.

NOTE: I do not recommend using space heaters in a un-modified RV
I had special outlets installed.
Each "Special" had a circuit breaker to itself. 12 ga wire from the breaker box to the outlet.. The outlet was a 15/20 type (T shaped neutral) and wire bent around a screw not stuck in a hole or a punch down connection.

No problems with those

Space heaters on LOW are not a problem (750 watt) but you need 4 of them all on different circuit breakers.
Home was where I park it. but alas the.
2005 Damon Intruder 377 Alas declared a total loss
after a semi "nicked" it. Still have the radios
Kenwood TS-2000, ICOM ID-5100, ID-51A+2, ID-880 REF030C most times

dougrainer
Nomad
Nomad
Learjet wrote:
ajriding wrote:


The old generators that ran 1800 rpm and had big pistons will last longer than the smaller 3600 rpm of similar output mostly due to the speed, but also due to smaller parts having to undergo the same workload that wear faster than the big-ole parts. Nothing you can do about this difference, just know it so you do not compare them.


The Onan 5500 motor runs at 2400 rpm...the generator head is belt drive and turns 3600 rpm


You need to specify which year and model. The OP has a 2008 Model 5500. Runs at 1800 and has NO belt. AND a RV 5500 current does run at 2400 but has no belt also. Doug

wa8yxm
Explorer III
Explorer III
KD4UPL wrote:
Thousands. I've seen Onan generators used in commercial TV production trucks with nearly 10,000 hours on them.


with proper maintenence: "you wont live that long" in fact your grandchildren may well not live that long.
Home was where I park it. but alas the.
2005 Damon Intruder 377 Alas declared a total loss
after a semi "nicked" it. Still have the radios
Kenwood TS-2000, ICOM ID-5100, ID-51A+2, ID-880 REF030C most times

udidwht
Explorer
Explorer
Indeed. It's an old WWII holdover myth that generators die from lack of use. The electronics in them today don't have the issue of those used decades ago. Yes fuel can be an issue but it takes years for that to become apparent.

I always dump an appropriate amount of STA-BIL into my fuel tank when filling up gas tank prior to storage. Then I run the generator under 50+ percent load for ~30 min. Then shut off.

Come spring time it (Micro 4K) fires right up. Been doing this for 8 years without issue.
1994 Fleetwood Southwind Storm
P-30 chassis 7.4L 454 TBI 58,301 miles and counting....(as of 06/08/19)
VIN# 1GBJP37N4R3314754
Flight System Generator man 360 (PM me)

Learjet
Explorer
Explorer
ajriding wrote:


The old generators that ran 1800 rpm and had big pistons will last longer than the smaller 3600 rpm of similar output mostly due to the speed, but also due to smaller parts having to undergo the same workload that wear faster than the big-ole parts. Nothing you can do about this difference, just know it so you do not compare them.


The Onan 5500 motor runs at 2400 rpm...the generator head is belt drive and turns 3600 rpm
2017 Ram Big Horn, DRW Long Box, 4x4, Cummins, Aisin, 3.73
2022 Jayco Pinnacle 32RLTS, Onan 5500, Disc Brakes, 17.5" tires
B&W Ram Companion

ajriding
Explorer II
Explorer II
lol. They will die of use not lack of use. The carb will suffer if not ever used as it can clog, but that can be undone or replaced cheaply, but wear on the cylinder walls is harder to un-do.

Bearings will wear out and maybe can be replaced or not.

Seals will wear out and can dry out which can be from non-use due to oil not getting the seal wet often enough.

Do run the generator several times per year.

Keeping fresh oil in is critical. If it has an oil filter that is a big bonus.
A clean air filter will also keep debris out of the cylinder.

Air blast the generator head to blow off dirt and dust and minimize wear from grit there. Just blow compressed air in where you can the best you can.

The old generators that ran 1800 rpm and had big pistons will last longer than the smaller 3600 rpm of similar output mostly due to the speed, but also due to smaller parts having to undergo the same workload that wear faster than the big-ole parts. Nothing you can do about this difference, just know it so you do not compare them.

2manytoyz
Explorer
Explorer
Per the Onan representative, generators die from lack of use, rather than overuse. Keep up with the PM, it will likely outlast the rest of your RV.
Robert
Merritt Island, FL
2023 Thor Quantum KW29
2006 Jeep Wrangler Unlimited TOAD
2023 Jeep Gladiator Rubicon TOAD
Falcon 2 Towbar, Roadmaster 9400 Even Brake System
http://www.2manytoyz.com/

Dutch_12078
Explorer II
Explorer II
If it's an 1800 RPM unit like BGE's, etc, 20-30,000 hours isn't unheard of. The newer 3600 RPM units are lucky to make it to 8-10,000 hours without serious issues.
Dutch
2001 GBM Landau 34' Class A
F53 chassis, Triton V10, TST TPMS
Bigfoot Automatic Leveling System
2011 Toyota RAV4 4WD/Remco pump
ReadyBrute Elite tow bar/Blue Ox baseplate

bgum
Explorer
Explorer
Since you are from Cajun country I am sure you have seen wire line oil well logging units on the highway. When working those units run Onan generators. They commonly rack up tens of thousands of hours. More damage is done by lack of use.

KD4UPL
Explorer
Explorer
Thousands. I've seen Onan generators used in commercial TV production trucks with nearly 10,000 hours on them.