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DIY Generator Quiet Box

ETCrockett
Explorer
Explorer
I just ordered a new portable Champion generator. I would like to build a quiet box for it to reduce the sound while boondocking. I have searched the internet for plans and videos but I have not found plans that include drawings or a material list. It seems like everyone either pays a fortune for a custom build or the DIY guys don't really give any material lists or instructions. I was hoping maybe some of my fellow campers might have built their own quiet box and would be willing to share how they did it. What did you use for soundproofing, did you put in exhaust fans or just cut outs for air circulation, does it breakdown for easy transport? Pictures would be great!

Thanks,
Eric & Andrea
2016 Jayco Pinnacle 38FLSA
2009 Ford F450 DRW
10 REPLIES 10

GREGORYJ
Explorer
Explorer
SoundGuy, I totally agree. Using a construction type generator is brutal to everyone camping around it. I viewed your video and I was impressed, excellent job. The panels I carry does help to some degree with an already fairly quiet generator, but is in no way as good as your set up. No one should use a construction type generator in a campground, but go to a campground at a NASCAR track and you are surrounded by them and occasionally hear the odd one in a park. It's nice the US National Parks have a limit on generator noise level at 60 decibels at 50 feet away plus limit hours they can be used. I appreciate any effort anyone makes to reduce generator noise, or in your case, nearly eliminate it.
Ellen & Greg
08 National Dolphin DL-35Ci, Kelderman Air Ride, Rear Trac Bar
Workhorse W22, RoadMaster Rear Sway Bar, Towing 08 Smart Car

SoundGuy
Explorer
Explorer
Although it appears the OP has left the building along with Elvis I'll post this link to a past discussion on the topic of building a genset quiet box for others who may be interested. 🙂

Genset Quiet Box Discussion
2012 Silverado 1500 Crew Cab
2014 Coachmen Freedom Express 192RBS
2003 Fleetwood Yuma * 2008 K-Z Spree 240BH-LX
2007 TrailCruiser C21RBH * 2000 Fleetwood Santa Fe
1998 Jayco 10UD * 1969 Coleman CT380

westend
Explorer
Explorer
I own a nearly identical (Powermate) generator and you could build a garage around it and it will still be noisy.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

SoundGuy
Explorer
Explorer
GREGORYJ wrote:
The video is an example of the worst case, a really loud generator.

https://www.youtube.com/watch?v=5zwc5mdEbDI


And a classic case of someone who has no idea what he's doing. :R Additionally, there's no way anyone should be using an open frame genset of this type in any organized campground. :M
2012 Silverado 1500 Crew Cab
2014 Coachmen Freedom Express 192RBS
2003 Fleetwood Yuma * 2008 K-Z Spree 240BH-LX
2007 TrailCruiser C21RBH * 2000 Fleetwood Santa Fe
1998 Jayco 10UD * 1969 Coleman CT380

GREGORYJ
Explorer
Explorer
I have an 2000watt inverter generator similar to yours. I carry a couple a acoustic ceiling panels with me and use them like this video shows, bouncing noise down to the ground. The video is an example of the worst case, a really loud generator.

https://www.youtube.com/watch?v=5zwc5mdEbDI
Ellen & Greg
08 National Dolphin DL-35Ci, Kelderman Air Ride, Rear Trac Bar
Workhorse W22, RoadMaster Rear Sway Bar, Towing 08 Smart Car

ICamel
Explorer
Explorer
Here you go! Materials list and photos, but no drawings.
https://www.rv.net/forum/index.cfm/fuseaction/thread/tid/28718017/srt/pa/pging/1/page/5.cfm
Starting with my post on 04/13/16 @ 03:57pm
Read all 6 pages of the entire thread for more information. It would be helpful to know which Champion model you have.
ICamel

2017 Arctic Fox 992
2005 Ford F350 Lariat SuperDuty CrewCab 4x4 + 6 Speed Manual + 19.5" Tires + LoadLifter 5000 Rear Air Bags
2005 16' River Wild Drift Boat
Honda EU2000i
Trophytrout FlyFisherman

theoldwizard1
Explorer
Explorer
SoundGuy wrote:
Pics and videos are near the end of my gallery, starting here.



Very nice ! Forced air cooling is a must !!

Moderator edit to re-size picture to forum recommended limit of 640px maximum width.

2oldman
Explorer II
Explorer II
Building a soundproof box
Professor95's box
"If I'm wearing long pants, I'm too far north" - 2oldman

SoundGuy
Explorer
Explorer
The vast majority of so-called generator quiet boxes are designed improperly and don't allow for the separation of cool intake air, hot "cooling" air that needs to be exhausted, and hot exhaust gases. I built one for my Honda EU2000i that's based on a proper design by forum member jauguston, built for his EU1000i. I didn't want to invest a lot of $$$ in this project and could have improved on the performance had I been willing to spend more, nonetheless the results were quite impressive. Pics and videos are near the end of my gallery, starting here.
2012 Silverado 1500 Crew Cab
2014 Coachmen Freedom Express 192RBS
2003 Fleetwood Yuma * 2008 K-Z Spree 240BH-LX
2007 TrailCruiser C21RBH * 2000 Fleetwood Santa Fe
1998 Jayco 10UD * 1969 Coleman CT380

Chuck_thehammer
Explorer
Explorer
3/8 plywood.. 2 inch foam stiff insulation board

cheap hinges... "A" type roof. with hinge to flip roof over backwards

tall sides.. like a foot above generator top.. vents at bottom.. all 4 sides..

I made a non folding, like a dog house.. with top that hinges backwards... for house.

I built it like 15 years ago.. still useful.. I used vinyl siding to hide it.