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Upside down DIY drill press for working under the RV

profdant139
Explorer II
Explorer II
I’m getting ready to enclose the underbelly on my trailer – a job that involves drilling some small holes in the underside of the chassis. Is there anything more fun than drilling into metal upside down in tight quarters? Yes. Lots of things are more fun than that.

So, after a little Googling, I came up with an Upside Down DIY Drill Press. The goal was to hold the drill bit steady against the metal and to put just the right amount of pressure on the bit, as it cuts slowly into the metal.

The key is the jack underneath the drill motor – an idea I copied from someone else. I then took my corded drill motor and mounted it upside down on a small piece of plywood. Two 6 inch lag bolts are on either side of the motor housing, and a steel hose clamp squeezes the lag bolts against the sides of the drill. The whole thing is then clamped to the top of the jack.

I put another small steel hose clamp on the trigger, so that I could very precisely control the speed of the drill – slow is good when going into metal. I like it when the drill spins off spiral cuttings, rather than little sharp metal flakes – much easier to clean up!

I hope other folks who find themselves on the dark side of the RV can make use of this trick (and maybe improve on it). Here is a one-minute video:

Upside down DIY drill press for working under the RV

And here is a photo:


Click For Full-Size Image.
2012 Fun Finder X-139 "Boondock Style" (axle-flipped and extra insulation)
2013 Toyota Tacoma Off-Road (semi-beefy tires and components)
Our trips -- pix and text
About our trailer
"A journey of a thousand miles begins with a single list."
22 REPLIES 22

profdant139
Explorer II
Explorer II
Cummins, will a self drilling screw just cut right through the wall of a steel frame member under a travel trailer? That's amazing -- the cutting head must be made of heat-treated steel.

I'm assuming you still have to put a lot of upward pressure on the screw and the drill has to be going very slowly, right?
2012 Fun Finder X-139 "Boondock Style" (axle-flipped and extra insulation)
2013 Toyota Tacoma Off-Road (semi-beefy tires and components)
Our trips -- pix and text
About our trailer
"A journey of a thousand miles begins with a single list."

Cummins12V98
Explorer III
Explorer III
They make self drilling screws for many metal thicknesses. These with flat washers work well.
2015 RAM LongHorn 3500 Dually CrewCab 4X4 CUMMINS/AISIN RearAir 385HP/865TQ 4:10's
37,800# GCVWR "Towing Beast"

"HeavyWeight" B&W RVK3600

2016 MobileSuites 39TKSB3 highly "Elited" In the stable

2007.5 Mobile Suites 36 SB3 29,000# Combined SOLD

Matt_Colie
Explorer II
Explorer II
I have to say that is better than what I did 50yo when installing hitches for a living.

I would fit the hitch under the car and lift it with a floor jack. Then I would let the jack down to drill a hole.

I like yours better.

Matt
Matt & Mary Colie
A sailor, his bride and their black dogs (one dear dog is waiting for us at the bridge) going to see some dry places that have Geocaches in a coach made the year we married.

drsteve
Explorer
Explorer
Try a step bit. They work faster.
2006 Silverado 1500HD Crew Cab 2WD 6.0L 3.73 8600 GVWR
2018 Coachmen Catalina Legacy Edition 223RBS
1991 Palomino Filly PUP

profdant139
Explorer II
Explorer II
Wow!! And I thought it was just a dull drill bit . . . .

Bob, I wish I could say that I intentionally left the drill in reverse during filming, just to see who really watched the video and paid close attention. But that's not the truth -- just a random thing.
2012 Fun Finder X-139 "Boondock Style" (axle-flipped and extra insulation)
2013 Toyota Tacoma Off-Road (semi-beefy tires and components)
Our trips -- pix and text
About our trailer
"A journey of a thousand miles begins with a single list."

bob213
Explorer
Explorer
Good job. Just remember to put the drill motor in "forward" for faster drilling 🙂
You can avoid reality, but you cannot avoid the consequences of avoiding reality – Ayn Rand

midnightsadie
Explorer II
Explorer II
well it works, could you use self tapping screws .

kerrlakeRoo
Explorer
Explorer
Last time I had to do something like that I came up with a different way,,,,,,
I used a teenaged son. :R