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AGM batteries, overcharging on long drives

Peteponic
Explorer
Explorer
I am new to AGM batteries and have done a lot of study prior to purchasing them as a replacement for my coach batteries. My charger has a specific algorithm for charging them when plugged into shore power so I have no concerns here.
What has been nagging me is what happens when I take off on a long (several 100 miles) drive starting out with fully charged batteries. During this drive the battery separator will deliver alternator power to the batteries for the whole drive.
Should I be concerned? Should I add a switch to disable the battery separator under these conditions?
I would appreciate any thoughts or ideas.
13 REPLIES 13

booster
Explorer
Explorer
loving retirement wrote:
I have 4 deep cycle lead/acid batteries in my 2002 Chevy 190 RT and have had zero problems in the last 4+ years and I bet I will get another 3 or 4 years from them. Using a 3 stage charger with almost no loss of water, no boil over or gassing. I don't believe that this overcharging became an issue until the isolator was replaced by the battery separator and they started using AGMs. The loss of that 0.7 volt drop across the diode in the isolator resulted in an additional 0.7 volts being delivered to the house batteries when they use a separator and lead/acid can handle the additional volt better than AGMs.


You are exactly correct. If you have an isolator, there is really no issue with overcharging while driving, but you do lose the ability to charge the starting battery on shore power, unless you put in a bypass.

loving_retireme
Explorer
Explorer
I have 4 deep cycle lead/acid batteries in my 2002 Chevy 190 RT and have had zero problems in the last 4+ years and I bet I will get another 3 or 4 years from them. Using a 3 stage charger with almost no loss of water, no boil over or gassing. I don't believe that this overcharging became an issue until the isolator was replaced by the battery separator and they started using AGMs. The loss of that 0.7 volt drop across the diode in the isolator resulted in an additional 0.7 volts being delivered to the house batteries when they use a separator and lead/acid can handle the additional volt better than AGMs.

Davydd
Explorer
Explorer
The two Bs I've owned (P-W and Great West) had battery disconnect switches but I have rarely turned them off. My current B gives a voltage number read out and I don't recall it ever over 14 when sometimes checking while driving.

I don't know what my chassis battery is as it is buried under the driver floor and I have never checked it. I've been trusting the periodic service to deal with it if needed and so far so good. I believe Mercedes Benz is putting in an AGM battery now. Not sure about 2010. My auxiliary batteries are lead-acid.
Davydd
2021 Advanced RV 144 WB 2500 Class B
2015 Advanced RV Ocean One Class B

booster
Explorer
Explorer
IMO this can be a problem, especially on the Chevy based vans. Our 07 C190P Roadtrek on the Chevy would run down the road at 14.5-14.5 volts hot. This is too high for AGM or wet cells. I have found two solutions, and now have both in place. We have cut our water use in the batteries in half.

You can, at least for Chevies, change the regulator in the alternator. I think they rate at 14.3 or so, but run at about 13.9 hot.

You can add a disconnect switch for the separator, so you can manually shut it off. It is also handy so you can shut the separator off when on shore power, if you want. We do that, as we have a disconnect on the starting battery that we use when stored in the garage, so the separator is not needed to be on.

If you take a look at the recommended float voltages for batteries, both AGMs and wet cells are in the low to mid 13 volts range, so most of the vehicles do run well above recommended voltage.

jacques1
Explorer
Explorer
Sometimes the charging the vehicle voltage regulator may be set at a higher voltage for conventional lead/acid batteries. This cause to lead the possible over charging.

Peteponic
Explorer
Explorer
Thank you all for your information and comments. I will be monitoring the Voltage level as part of my system and will be able to then determine if there is a potential issue before it happens.
thanks again

BillMFl
Explorer
Explorer
I have AGMs in my van and in my boat. Modern day regulators built into altenators do a pretty good job of sensing actual demand and limiting output to match demand, included replenishing batteries. Don't think you have to worry.
Order is illusion. Chaos is reality. But right or wrong I'm still the captain. ๐Ÿ™‚

Shadow_Catcher
Explorer
Explorer
This is a legitimate concern and part of the answer is the battery manufactures own literature i.e. when I bought Lifeline 150 AH AGM battery I checked the specifications put out by Concord/Lifeline. An AGM starting battery is a different animal than a deep cycle AGM, as much as conventional starting battery is to a true deep cycle.
One alternative is to use a three stage regulator i.e. Balmar http://www.balmar.net/regulators.html

full_mosey
Explorer
Explorer
14+ Volts is just fine. I suspect the Amps are very low.

I wouldn't worry, I am 100% AGM and my youngest battery is in its forth year.

HTH;
John

Shearwater
Explorer
Explorer
I've also wondered about possible overcharging of AGM batteries while driving. Since the 2 original equipment AGM batteries in our Sprinter seem to be fine after 7 years and 90,000 miles so apparently the problem is not too significant.
Advanced RV Sprinter

markopolo
Explorer
Explorer
Like you, I start out with fully charged batteries (both house and chassis batteries) from being plugged in. Instead of a switch to turn off the charging voltage, I run the fridge off the inverter while driving. It keeps the voltage at the house batteries just below 14 volts during the drive. From memory, I think it is 13.9 volts which is a bit better I think than hitting them with 14.4 volts for hours when they are already fully charged.

If your fridge has a DC option then that might also keep the voltage at the house batteries at a more acceptable level.
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loving_retireme
Explorer
Explorer
Peteponic wrote:
I am new to AGM batteries and have done a lot of study prior to purchasing them as a replacement for my coach batteries. My charger has a specific algorithm for charging them when plugged into shore power so I have no concerns here.
What has been nagging me is what happens when I take off on a long (several 100 miles) drive starting out with fully charged batteries. During this drive the battery separator will deliver alternator power to the batteries for the whole drive.
Should I be concerned? Should I add a switch to disable the battery separator under these conditions?
I would appreciate any thoughts or ideas.

My only concern would be that the charging voltage of the vehicle voltage regulator may be set at a higher voltage for conventional lead/acid batteries. This could lead to possible over charging.

2oldman
Explorer II
Explorer II
Don't see why. My truck has AGM batteries.
"If I'm wearing long pants, I'm too far north" - 2oldman