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Headlight problem

richardestaats
Explorer
Explorer
I have a 1992 Bounder 35J diesel pusher on an Oshkosh Chassis.

When I turn on the headlights they come on fine, then after a

little while not long, they shut off. The markers and tail lights

and blinkers still work fine, but the headlights cycle on and

off causing a dangerous situation during nightime travel, or as

required during rain in most states. I have looked all over and

cannot find any fuse, relay or circuit breaker marked headlights.

Can anyone help me find one of those things, or tell me if you

have had the same problem and give me the quick fix for it?
12 REPLIES 12

chuckftboy
Explorer
Explorer
NAPA on Wells road had a replacement Bosch fuel pump for my Delorean a few years ago so I am not surprized that they could fix you up. Glad to hear they had your part. Amazing what have available in parts.
2019 Horizon 42Q Maxum Chassis w/tag
Cummins L-9 450 HP / Allison 3000
2006 Jeep TJ and 2011 Chevy Traverse Tows

TexasShadow
Explorer II
Explorer II
About two years ago when my lights were doing the very same thing, I found one of the headlight sockets arcing on right dim bulb. I replaced all sockets and installed a relay system, using two relays one for brights and one for dims. No more problems.
Bill
TexasShadow
Holiday Rambler Endeavor LE/ 3126B Cat
Sometimes BMW K75 on Rear Carrier
Jeep Grand Cherokee or 2016 Ford XLT 4x4 super cab with 8 ft bed
M&G aux brake system
854 Watts of Solar Power



Always remember you're unique, just like everyone else.

wolfe10
Explorer
Explorer
Good find. DO consider the relay upgrade-- that new switch will last a lot longer and your headlights will be brighter.
Brett Wolfe
Ex: 2003 Alpine 38'FDDS
Ex: 1997 Safari 35'
Ex: 1993 Foretravel U240

Diesel RV Club:http://www.dieselrvclub.org/

richardestaats
Explorer
Explorer
I Have found the Problem, with the help of a Partsguy at Napa, on Wells Road in Jacksonville, FL. My Motorhome is a 1992 Bounder 35J
diesil pusher. I needed to find a headlight switch, nobody had one and Oshkosh quit making them and went to a new design. The new design required an adaptor to work. The new switch was about $50.00
and the adaptor $450.00. Also, there was a 3 month wait for the adaptor. Napa found an Identical twin of my old switch for $25.00.
I plugged it in and wahlaa it works!!!!!! A savings of about $475.00
and no 3 month wait. The Napa part # is ECH HL6630 switch/commutateur Interruptor. Hope this helps some other poor soul looking for that discontinued part.

wolfe10
Explorer
Explorer
Actually a "vote" for TWO things.

New headlight switch AND wire the headlights through a relay with the switch only closing the relay. Lights will be brighter and switch will not be overloaded. About $10 extra for the relay, an inline fuse and a little wire.
Brett Wolfe
Ex: 2003 Alpine 38'FDDS
Ex: 1997 Safari 35'
Ex: 1993 Foretravel U240

Diesel RV Club:http://www.dieselrvclub.org/

enblethen
Nomad
Nomad
The on/off is the circuit breaker operating. Some are located in the switch and others are on the main fuse block. You would need to check chassis owners manual.

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker

chuckftboy
Explorer
Explorer
Another vote for the head light switch. It has happened on some of our van work trucks. Easy fix.
2019 Horizon 42Q Maxum Chassis w/tag
Cummins L-9 450 HP / Allison 3000
2006 Jeep TJ and 2011 Chevy Traverse Tows

Tinstar
Explorer
Explorer
I'll vote for the headlight switch too. My headlights started going off while driving. I replaced the switch, less than $20 I think, and the problem went away. Pretty easy change-out.
:CNever pass up a chance to go somewhere:C

robsouth
Explorer II
Explorer II
I had a Holiday Rambler that did that. Replaced the headlight switch. Solved problem.
"Sometimes I just sit and think. Sometimes I just sit." "Great minds like a think."

I_rv
Explorer
Explorer
replace the headlite switch,it has built in circut breaker,depending on power train its either ford or gm,most likely gm all switches ar the same except for the resistor for the dash lites so just by apperance you can match it up at any nappa store,been there done that.

Joe___Sharon
Explorer
Explorer
It is most likely the head light switch itself causing the problem.

We_Cant_Wait
Explorer
Explorer
Start with the ground and work back, but it does sound like a short in the circuit causing the breaker to cycle on and off. Try unplugging the passenger side headlight and see if it still does it. This will isolate 1/2 of the circuit.