Wow. Thanks for the kind words (and the warnings about lots of questions). I'll do my best to keep up.
With regard to what to put into an Allison 1000, 2000, 3000, or 4000 Series, my recommendation will always be TranSynd or another TES-295 approved product (and not just because I approved all of these products). TranSynd (and the other TES-295 products) cannot lose viscosity because there's nothing to shear (no IV improvers). ALso, it's formulated with only PAO (polyalphaolefin) base oils so there's also very little oxidation over many many hours and miles of use. We tested TranSynd for thousands of hours in city buses with retarders and garbage trucks (refuse packers) and never saw any sign of oxidation or shear. TranSynd and the TES-295 specification (which I wrote) did wonders to fix all the problems we (Allison) used to have with C4 oils and DEXRON-IIIH transmission fluids. So, whether it's an RV with a 4000 Series or a pickup with a 1000 Series, you should be running TranSynd for the highest possible performance and durability. It really is worth the money.
About Seals Compatibility - TranSynd has never been associated with seal problems in any Allison lab tests or in any Allison field/fleet tests. So, I don't believe leaks are associated with TranSynd. ALso, when GM first came out with DEXRON-VI, Allison found it was incompatible with older Viton type seals. So, Allison does not recommend the use of GM DEXRON-VI ATF except in GM pickups with the Allison 1000 Series transmission. Allison seal materials were later updated to be compatible with DEXRON-VI. GM sold Allison and after that Allison no longer had a seat on the GM ATF Committee (a seat I used to hold). So, Allison ended its association with GM and removed DEXRON-VI from all recommendations.
One more thing. When changing from a DEXRON-IIIH product, always drain and fill twice to ensure maximum TranSynd content. Flushing machines are not typically recommended and usually give the same results as a double drain and fill (per a test we ran at Allison).
Tom Johnson
Former Transmission Fluids Engineer (Allison Transmission, Inc.)
Avon, IN 46123