โMar-02-2005 06:20 AM
professor95 wrote:
EDIT ADDED 45/5/2013- When this thread started in March of 2005, I never expected to see it survive this long or amass the quantity of information that has been shared here.
In the eight year run of this thread we have amassed almost 10,000 postings and surpassed a million views. This creates somewhat of a dilemma for anyone who has just discovered the forum.
Since the amount of information is virtually overwhelming, I suggest you set your preferences for this thread to read "newest first" and then begin to page backwards.
What you will find in these pages is a wealth of info on virtually any make or model of Chinese manufactured synchronous (non-inverter) generator in the 3,000 watt performance class. Info will include how to rewire series coils to parallel to obtain maximum wattage from a single 120 volt outlet. Tips on further reducing sound levels, how to care for these generators, which ones are "RV ready" and provide the best overall performance for the dollar invested. Which companies NOT to deal with, where the best prices are, how to safely wire the generator into a home or RV, how to check your RV for electrical faults, sources for generator accessories, which 20/30 adapters are safe to use and which are not. How to convert a gasoline generator to propane or NG. This is only the beginning. The forum has a life of its own with the focus sub-topic switching frequently. Still, the main topic of utilizing the amazing, inexpensive Chinese gensets is always there. The amount of creativity and innovation presented in these pages is indicative of the talents shared in the diverse backgrounds of the folks who make up our combined RV community.
Many of the original brands and models of Chinese gensets mentioned in the introduction and early pages of the thread have since disappeared. New EPA and CARB emissions requirements, company bonds assuring the emissions warranty will be honored even if the company goes out of business, and fierce competition in the industry have changed the playing field. Champion Power Equipment has become the apparent "trophy team" providing an ever expanding retail outlet, an ample parts supply, a strong warranty and excellent customer service. CPE has continued to improve their product and now offers a new model (#46538) with exclusive convenience, safety and performance features aimed at the RV market. Big names like Cummins/Onan, Honda and Generac all now have Chinese built open frame synchronous gensets available. Ironically, the prices often found on these gensets has not significantly changed during the past eight years - even with the devaluation of the American Dollar and new EPA/CARB requirements.
I also encourage you to use the search function and even the advanced search options to find information. Key works such as "rewiring", "PowerPro", "Champion", "Onan Homesite", "Duropower", "ETQ", "Jiung Dong or JD", "Tractor Supply", "Costco", "Lowe's" and "Home Depot" are all examples of keywords that will give you specific information on different models being sold by retailers today.
Or, you can fill your glass with your favorite beverage (keep more close by - maybe some munchies as well :D, sit back at your computer, tell your wife (or significant other) that you will see her in the morning and spend the next 10 or so hours reading through the postings.
No one on the forum gets mad if you ask a question that is a repeat. Please do not hesitate to post to the forum. All questions are considered important and those active on the forum will do their best to respond with a valid answer.
Also note we are not out to knock the Honda, Yamaha, Kipor or other brands of high end digital gensets. We recognize the quality of these products and their suitability for quite, efficient RV use. But, there is a flood of reliable, inexpensive and comparatively lower cost gensets coming out of China that are excellent alternative choices for the RVer wanting power to run an air conditioner, microwave, etc. without excessive noise or breaking the budget.
Oh, one last thing. The folks on this forum are true gentlemen. We do not flame one another or the product discussed - period. Ugly contributors usually have their comments and remarks ignored by our masses. It is not a forum to start arguments to obtain a clear win. We do disagree on many issues, but we have all agreed to do that in a respectable manner.
We now have the introduction of more and more inverter gensets. There is a rather extensive thread named "The Official Unofficial Champion 2000i Generator" on this forum. Today, I added info on the new Champion 3100i inverter genset. Discussion on this product may get moved to its own thread at a later date.
Many have looked upon this thread with distain saying Chinese is cheap and doomed to failure. I remember saying exactly the same thing about Japanese products a few decades back. But, over the past eight years the track record for Chinese built generators has shown otherwise.
Please, join us in a fascinating journey down the Chinese built genset road of knowledge.
This is the question I posted that got it all started back in March 2005.......
Randy
For a little over a month now, I have been somewhat intrigued by the availability of a 3000 watt, 6.5 HP generator at Pep Boys and Northern Tool for under $300.00. The engine on this generator looks identical to a Honda 6.5 HP OHV engine. Knowing that the Chinese have become very adept at โcloningโ reputable technologies from other manufacturers, I was not surprised at the similarities. Neither store could give me any information on the generator nor did they have a โrunningโ display model.
I have done a little research. This is what I have discovered:
Many of these generators are imported by ELIM International (www.eliminternational.com) out of Buffalo, New York from Jiung Manufacturing in China. (The unit at Northern is identical but carries the JIUNG name.)
The engines are indeed a Chinese knockoff of the popular 6.5 HP 196cc Honda Engine. โSupposedlyโ Honda has licensed the engine technology to the Chinese manufacturer of the product.
The Chinese company that makes the ELM3000 generators is a rather large, diverse, long-standing company with a reputation for โabove average qualityโ Chinese made products (Jiung Manufacturing). There are many more Chinese companies making almost identical gensets.
The generators at PepBoys do have a six month limited warranty. But, it is only on the engine (not the generator) and requires paying for shipping to and from Buffalo. Probably not a very practical thing to do if you have warranty issues.
ELIM does supply replacement parts (a PDF parts manual is available on the ELIM web site). No prices are given for replacement parts nor is there an โavailability listingโ.
The generator head itself is a brushless design. The only really significant wear parts in the generator are the bearings โ most likely universally available.
The published dB rating is 67 at 23 feet. This is โreasonablyโ quite for a generator of this size as most comparabl.... The 67 dB rating is the same as Honda gives their 3000 watt CycloInverter with a โlook alikeโ eng...
โSep-09-2008 10:26 AM
Matthew_B wrote:
Yes, there is no voltage at that point, but the current is determined by the load. The current will only be zero if the load is resistive. Add an inductive load, and the current will go through zero after the voltage zero.
โSep-09-2008 10:01 AM
Old & Slow wrote:
I am (WGERORE11 used to say) no 'lectrian. Say, where is he, I miss him.
Floyd
โSep-09-2008 09:16 AM
โSep-09-2008 07:06 AM
professor95 wrote:
When the armature turns 90 degrees to position "b", there will be no current or voltage. This is the "center line" or "zero crossing point" in the photo shown in green.
โSep-09-2008 06:33 AM
Old & Slow wrote:
Prof'
Thanks for clearing the fog. Seems enclosures are once again in the mix here on the thread. Some recent interest of late. My C46540 is back in the original state. Got one box down to 60 dbA but at 60 lbs was no deal. So, back looking for new ideas from the ol' Prof' Just waiting for info' concerning your installation in the new 5er. If I someday install a new Chinese genny in my MH I will leave the muffer in place. Others may find the need to relocate the muffler. I will retro to LPG so will have no fuel tank in the compartment and follow the Prof'
Floyd
โSep-08-2008 11:31 AM
โSep-08-2008 10:51 AM
Old & Slow wrote:
Prof'
Well at 74 I'm still learning. Hopefully. On the installation of my old DuroPower in the previously owned HM as you remember, I added about 36" of 3/4" pipe from the manifold to the muffler. This caused overheating in some way. Perhaps by back pressure? There were 3 90 degree elbows to the muffler. When you mentioned cooling, this came to mind. I noticed a reduction in output of power from the genny after this installation. So proper cooling is necessary to get max from the 200GX engine. Interesting.
Floyd
โSep-08-2008 07:31 AM
โSep-08-2008 06:58 AM
Old & Slow wrote:
Prof'
I know you just love me because of my questions. To bad you did not have the pleausure of me in your class. You might have tolds me in a PM~ need to know the answer or have knowledge of the question, first. ๐ Now. I recieved a PM from one of the threaders who stated the Champion 120v only genhead had different windings than the 120/240v C46540. He had info' the 40008 was 3000/3500 and the C46540 was 3500/4000~ in other words the C46540 produces a higher output than the 40008. Is this why maybe the 40008 is not easy to locate? My old DuroPower DP3500EC was Electrice start and 120v/240v with a switch to tie the two winding together just like the C46540 ~ I think maybe red meat here.:h
Floyd
โSep-08-2008 04:52 AM
toprudder wrote:professor95 wrote:
This is the thingie I made for my ELM3000 several years ago. Both pigtails are parallel at the 30 amp TT outlet. This version has the caps physically tied together with a gear type hose clamp and glue, but that is not necessary.
I am glad to see that you did tie them together. IMHO, it is necessary to have them physically tied together, since there is a chance someone might try to plug them in while the generator is running. If they are physically tied together, they have to be plugged in together. If they are not tied together, when one is plugged in and the other is not, the one NOT plugged in is HOT and can short to the metal frame, or through the person trying to plug it in.
โSep-08-2008 04:18 AM
โSep-07-2008 09:05 PM
toprudder wrote:professor95 wrote:
This is the thingie I made for my ELM3000 several years ago. Both pigtails are parallel at the 30 amp TT outlet. This version has the caps physically tied together with a gear type hose clamp and glue, but that is not necessary.
I am glad to see that you did tie them together. IMHO, it is necessary to have them physically tied together, since there is a chance someone might try to plug them in while the generator is running. If they are physically tied together, they have to be plugged in together. If they are not tied together, when one is plugged in and the other is not, the one NOT plugged in is HOT and can short to the metal frame, or through the person trying to plug it in.
โSep-07-2008 08:54 PM
professor95 wrote:
This is the thingie I made for my ELM3000 several years ago. Both pigtails are parallel at the 30 amp TT outlet. This version has the caps physically tied together with a gear type hose clamp and glue, but that is not necessary.
โSep-07-2008 08:52 PM
budracer1 wrote:
You guys may have to back track a day or 2 to refresh your memory but would this work on my generator if so professor could you instruct me on how to wire it?
thanks Jason
โSep-07-2008 10:49 AM
walkers2rad wrote:Old & Slow wrote:
Richheck,
I noticed the plug in a local RV store last week. I need that for my home shore power cord. Guess I'll have to return and buy one.
Floyd
Using that at home will not quite give the same benefit as it does from a gen but rather a possible sense of false security in thinking one can pull more from the outlet than they should. With that said I dont necessarily think those should be sold to the general public. It does make a better connection to the outlet but may move the place where things get hot to inside the outlet box where the potential for fire is greater.
Most houses are wired so that both plugs dont pull power from different circuts between the two outlets in the wall. In a gen they may be on seperate circuts. Sure if you pull your outlet out you may notice that it has two sets of wires to it but one is power coming in and the other is going to another outlet. Sure one could be wired with two different circuts with this in mind from the beginning but not likely. So you would be limited by whatever your outlet is wired with, 14 gauge wire and a 15 amp breaker is going to be just that using this or the adapter you probably allready have. If it is on a 20 amp breaker and you have 12 gauge wire and so on. Pulling 30 amps requires 10 gauge wire minimum... 8 if it is a long distance. So consider the distance from that outlet box to the breaker when trying to pull extra power because too much distance can create a dangerous condition with wires heating up.
The key is knowing what your actual loads are and your limits.