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3000W Chinese Gensets Info.

professor95
Explorer
Explorer
professor95 wrote:
EDIT ADDED 45/5/2013- When this thread started in March of 2005, I never expected to see it survive this long or amass the quantity of information that has been shared here.

In the eight year run of this thread we have amassed almost 10,000 postings and surpassed a million views. This creates somewhat of a dilemma for anyone who has just discovered the forum.

Since the amount of information is virtually overwhelming, I suggest you set your preferences for this thread to read "newest first" and then begin to page backwards.

What you will find in these pages is a wealth of info on virtually any make or model of Chinese manufactured synchronous (non-inverter) generator in the 3,000 watt performance class. Info will include how to rewire series coils to parallel to obtain maximum wattage from a single 120 volt outlet. Tips on further reducing sound levels, how to care for these generators, which ones are "RV ready" and provide the best overall performance for the dollar invested. Which companies NOT to deal with, where the best prices are, how to safely wire the generator into a home or RV, how to check your RV for electrical faults, sources for generator accessories, which 20/30 adapters are safe to use and which are not. How to convert a gasoline generator to propane or NG. This is only the beginning. The forum has a life of its own with the focus sub-topic switching frequently. Still, the main topic of utilizing the amazing, inexpensive Chinese gensets is always there. The amount of creativity and innovation presented in these pages is indicative of the talents shared in the diverse backgrounds of the folks who make up our combined RV community.

Many of the original brands and models of Chinese gensets mentioned in the introduction and early pages of the thread have since disappeared. New EPA and CARB emissions requirements, company bonds assuring the emissions warranty will be honored even if the company goes out of business, and fierce competition in the industry have changed the playing field. Champion Power Equipment has become the apparent "trophy team" providing an ever expanding retail outlet, an ample parts supply, a strong warranty and excellent customer service. CPE has continued to improve their product and now offers a new model (#46538) with exclusive convenience, safety and performance features aimed at the RV market. Big names like Cummins/Onan, Honda and Generac all now have Chinese built open frame synchronous gensets available. Ironically, the prices often found on these gensets has not significantly changed during the past eight years - even with the devaluation of the American Dollar and new EPA/CARB requirements.

I also encourage you to use the search function and even the advanced search options to find information. Key works such as "rewiring", "PowerPro", "Champion", "Onan Homesite", "Duropower", "ETQ", "Jiung Dong or JD", "Tractor Supply", "Costco", "Lowe's" and "Home Depot" are all examples of keywords that will give you specific information on different models being sold by retailers today.

Or, you can fill your glass with your favorite beverage (keep more close by - maybe some munchies as well :D, sit back at your computer, tell your wife (or significant other) that you will see her in the morning and spend the next 10 or so hours reading through the postings.

No one on the forum gets mad if you ask a question that is a repeat. Please do not hesitate to post to the forum. All questions are considered important and those active on the forum will do their best to respond with a valid answer.

Also note we are not out to knock the Honda, Yamaha, Kipor or other brands of high end digital gensets. We recognize the quality of these products and their suitability for quite, efficient RV use. But, there is a flood of reliable, inexpensive and comparatively lower cost gensets coming out of China that are excellent alternative choices for the RVer wanting power to run an air conditioner, microwave, etc. without excessive noise or breaking the budget.

Oh, one last thing. The folks on this forum are true gentlemen. We do not flame one another or the product discussed - period. Ugly contributors usually have their comments and remarks ignored by our masses. It is not a forum to start arguments to obtain a clear win. We do disagree on many issues, but we have all agreed to do that in a respectable manner.

We now have the introduction of more and more inverter gensets. There is a rather extensive thread named "The Official Unofficial Champion 2000i Generator" on this forum. Today, I added info on the new Champion 3100i inverter genset. Discussion on this product may get moved to its own thread at a later date.

Many have looked upon this thread with distain saying Chinese is cheap and doomed to failure. I remember saying exactly the same thing about Japanese products a few decades back. But, over the past eight years the track record for Chinese built generators has shown otherwise.

Please, join us in a fascinating journey down the Chinese built genset road of knowledge.

This is the question I posted that got it all started back in March 2005.......

Randy


For a little over a month now, I have been somewhat intrigued by the availability of a 3000 watt, 6.5 HP generator at Pep Boys and Northern Tool for under $300.00. The engine on this generator looks identical to a Honda 6.5 HP OHV engine. Knowing that the Chinese have become very adept at โ€œcloningโ€ reputable technologies from other manufacturers, I was not surprised at the similarities. Neither store could give me any information on the generator nor did they have a โ€œrunningโ€ display model.

I have done a little research. This is what I have discovered:

Many of these generators are imported by ELIM International (www.eliminternational.com) out of Buffalo, New York from Jiung Manufacturing in China. (The unit at Northern is identical but carries the JIUNG name.)

The engines are indeed a Chinese knockoff of the popular 6.5 HP 196cc Honda Engine. โ€œSupposedlyโ€ Honda has licensed the engine technology to the Chinese manufacturer of the product.

The Chinese company that makes the ELM3000 generators is a rather large, diverse, long-standing company with a reputation for โ€œabove average qualityโ€ Chinese made products (Jiung Manufacturing). There are many more Chinese companies making almost identical gensets.

The generators at PepBoys do have a six month limited warranty. But, it is only on the engine (not the generator) and requires paying for shipping to and from Buffalo. Probably not a very practical thing to do if you have warranty issues.

ELIM does supply replacement parts (a PDF parts manual is available on the ELIM web site). No prices are given for replacement parts nor is there an โ€œavailability listingโ€.

The generator head itself is a brushless design. The only really significant wear parts in the generator are the bearings โ€“ most likely universally available.

The published dB rating is 67 at 23 feet. This is โ€œreasonablyโ€ quite for a generator of this size as most comparabl.... The 67 dB rating is the same as Honda gives their 3000 watt CycloInverter with a โ€œlook alikeโ€ eng...






















Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.
10,029 REPLIES 10,029

roadyacht
Explorer
Explorer
professor95 wrote:
An "old trick" with a RV A/C is to start the fan motor on low first and let it run a minute or so. Then, turn up the temperature to allow the compressor motor to start. This breaks the start load into two stages. Some RV A/C units do this automatically (compressor delay built in).




Prof.,
I am an HVAC/R,electrician,(mechanical services)Tech, and camper.
You may want to investigate a "hard start kit", it is a start/run booster capacitor;they come in various sizes,have a relay for locked rotor conditions,and are sold at any HVAC/R outlet under various brand names (Supco is one),and they eliminate light dimming in residences as well.
We in the trades use them on many applications where hard start is encountered for any reason other than flooded heads(Liquid returned instead of saturated vapor).

RoadYacht

"connect the ground first"

Old___Slow
Explorer
Explorer
Question withdrawn. A novice like me should not stick his toe in the deep water of grounding.
Floyd

Prof,

I see on different web sites the Green Champion LPG 3500w 11hp ~ but 180 lbs? Are we going GREEN. Only a few locations where the C46540 is being sold? Your the man of the hour and power. What's up?

MrWizard
Moderator
Moderator
1400 watts 3 hrs per gallon, thats a pretty close comparison to an 11.5k btu A/C running 12-13 amps

i think the 'stated' by CPE is up to 20hrs at 1/2 load = 1500 watts, with a 4 gal tank, that would be 5hrs per gal at 1500, but i've never gotten that much runtime with the 3000watt RV models

i did get over 6 hrs per 1.1gal tank on the 1200 watt little champion genny

the inverter models do get more 'mileage' but they are spining less weight, they don't have the big heavy genny head.

i know my champ get better mileage than my Onan
I can explain it to you.
But I Can Not understand it for you !

....

Connected using T-Mobile Home internet and Visible Phone service
1997 F53 Bounder 36s

lt_eggbeater
Explorer
Explorer
I am running my into a battery an off grid inverter with battery bank and a pass through/filter option. I can program exaclty how many watts the inverter is allowed to take from the genny. So the load is constant due to the fact that what ever is not used by devices is pushed to the battery bank. I currenty have it set for about 1400 watts and its very stable, but anytime I try to push up to anything aproaching 2000 its seems to struggle maintaing constant speed. It is 6000 feet and is too rich. I am waiting for the carb mod. Anyway at the 1400 load I think I am consuming about 1 gallon every 3 hours, which also seems high.

lt_eggbeater
Explorer
Explorer
I have a kill a watt meter on mine I put it right on the 30 amp out with an adapter.

tubular031
Explorer
Explorer
tvman44 wrote:
There is no ground with the generator.


When I bought my EMS the tech told me to bond the ground to the nutral and it will make the EMS happy. They built me an adapter when I bought it for much cheaper then I could buy the plugs myself.

Veggie powered 01 F350 CCLB SRW "Tiny"
04 Cedar Creek 5th

tubular031
Explorer
Explorer
Its amazing how much power things will draw. I have an EMS on my 5th that shows current, volts, freq and it will cut power to the rig should anything fall out of range. pretty sweet unit (i think its made by progressive industries if I remember right). Just sitting there with the tv on and the converter charging and powering a few lights I can hit 7 to 15 amps. Remember that is with no ac, fridge, or water heater! the 12v lights tend to suck lots of power! LEDs are coming someday...
Veggie powered 01 F350 CCLB SRW "Tiny"
04 Cedar Creek 5th

tvman44
Explorer
Explorer
There is no ground with the generator.
Papa Bob
1* 2008 Brookside by Sunnybrook 32'
1* 2002 F250 Super Duty 7.3L PSD
Husky 16K hitch, Tekonsha P3,
Firestone Ride Rite Air Springs, Trailair Equa-Flex, Champion C46540
"A bad day camping is better than a good day at work!"

professor95
Explorer
Explorer
lt_eggbeater wrote:
How many amps is the ac, and whats the total load of the other devices?

It will vary depending on the make and model of equipment used. One of the best devices to own for determining actual loads is a Kill A Watt meter. They are typically found for about $35.00, sometimes as low as $20.00. Having one allows you to know exactly what an appliance draws.

Using a Kill A Watt to determine A/C draw is sort of tricky since most A/C units do not have a removeable plug. Sooo..... using a 20 to 30 amp adapter plug your entire RV into a Kill A Watt (you may need adapters on both ends since the Kill A Watt only comes with standard NEMA 5-20 North American Lugs). Turn off all breakers in the RV except the main and A/C. Check Kill A Watt to be sure there is no load (if so, write it down to subtract from your A/C reading later). Turn on the A/C and take either the amps or watts reading from the meter for your current draw. Remember, the LRC (locked current rotor) current for an A/C will be at least 3x more (maybe as much as 6x than the running current so extra capacity is needd during that first 1/15th of a second (4 AC cycles) to get the compressor moving. That is where surge, peak or reserve power from a genny is important. While I do not make a whole hearted endorsement of this "trick", you might want to try holding the genny engine governor open to increase engine speed then turn on the A/C to get a hard start unit running. Be sure to release the governor speed control after the A/C starts so the engine can drop back to 3,600 RPM. This does not necessarily give more voltage or amperage out but it does keep the genny from bogging down too far and loosing the needed power to give the kick to a stuborn A/C. If all of this is needed to get a RV A/C started remember that once the thermostat cuts the compressor off when desired room temperature is reached we start all over again when it cuts back on.

Mathamatically, line voltage times appliance amperage is equal to wattage (power). Inversley, appliance rated wattage divided by line voltage is equal to current in amps. All appliances should have a label showing voltage and wattage -or- amperage (also frequency). If line voltage is low, like 110 VAC, an appliance will pull a higher amperage to deliver a stated power. If the output is going to be 2,000 watts - period- then the amperage for 110 VAC will be 18.18. But, let's say the line voltage is 128 VAC, the same 2,000 watts of power will translate to 15.625 amps. Frequency also has a factor in getting things started. For example, 52 Hz will NOT initially push as hard as 65 Hz. (think of it like 52 people trying to push your RV vs. 65. A higher frequency will give more initial kick to a device like a RV A/C. In any event, keep your frequency from the genny no lower than 55 hz and no higher than 65 hz - but safe operation can go as low as 50 Hz or as high as 70 Hz. Output voltage should ideally be on the higher side - like 125 VAC, than the low side - like 110 VAC. Don't let it drop below 105 VAC or go over 132 VAC for any period of time (10 minutes or so).

One more addition - keep power cords short and of a large gauge. A #10 RV power cord is good for up to 30 amps, but ONLY for about 35 feet. After 50 feet you should be using a #8 or even a #6 AWG cord if you want to stay under a 2% voltage drop. Again, the Kill A Watt meter can tell you how much voltage drop you have in a power cord. Just test both ends and subtract the difference to discover power lost to heating the cable.

Microwave ovens are often misunderstood appliances. A 1000 watt microwave oven draws at least 1,200 watts or (1,200/120 = 10 amps), maybe more depending on efficincy and accessories. Just remember the advertised power/wattage of a microwave is output power, not input power.

Devices without electric motors will be relatively flat on current draw - meaning start up will be close to running load. Devices with induction motors will need much more current to get them started than to keep them running. The only induction motor in your RV will most likely be an A/C compressor - unless you are running a circular saw, additional portable refrigerator, air compressor or water pump requiring 120 VAC.

An "old trick" with a RV A/C is to start the fan motor on low first and let it run a minute or so. Then, turn up the temperature to allow the compressor motor to start. This breaks the start load into two stages. Some RV A/C units do this automatically (compressor delay built in).

Don't forget your LPG fridge also draws wattage when on auto or electric mode. The heater in the fridge can easily pull 500 watts on some models (3+ amps at 120 VAC). Your converter that powers 12 VDC devices and charges your batery can suck up another 400 to 600 watts (5 amps at 120 VAC). Thus, if you have trouble starting your RV A/C, turn off all breakers except main and the A/C to get it going, then you might be able to turn the others back on again. Unless you have a big genny it is most always best to run fridge of LP (turn off auto mode) and turn off AC to DC converter and allow DC power to come from just the batteries.

Don't overlook the possibility of accidentally leaving on an electric water heater element. Many newer RVs now have the option of heating water via LP, electric or both. That is another 900 watts (7.5 amps) than can be eliminated.

Long answer for a short question? Quite possibly more than you askied for or wanted to know? I get on a roll sometimes and rarely give short answers - unles it is simply yes or no. Sorry.... maybe some other reader will find this helpful.
Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.

mdkoenig
Explorer
Explorer
I've been reading this thread for several years and two years ago bought the Champion C46540. My previous pop-up did not have AC so I never used it with it. My new Jayco 28BHS has A/C of course so I warmed up the generator and plugged the trailer in. The generator ran the A/C fine and even ran the microwave after the A/C had been running for a while. I checked the voltage at one of the outlets and it did drop to 112 volts with both on so I will avoid runnig both at the same time. So here is my quesiton. When I use one of those plug in testers to check my outlets when plugged into the generator it shows an open ground. Do I need to attach a ground wire to the lug on the generator and then to an earth ground for this to be "grounded" and if I do that will the tester then read correctly. If it is not grounded could I become the ground if I were standing in a puddle and touch a metal part of the trailer?

When I am plugged in at campgrounds and at home the tester shows everything is wired properly.

One other thing i noticed with a digital multimeter I get a roughly 120 volts when probing hot to neutral. I get about 60 volts testing hot to ground. Thoughts?

Thanks in advance!

Mark in MN
04 Chevy Silverado
08 Jayco Jay Flight 28BHS
Mark in MN
04 Chevy Silverado 1500 Extended Cab Z71 4X4
08 Jayco Jay Flight 28BHS
Equalizer

tubular031
Explorer
Explorer
MrWizard wrote:
NO load ... NO idea

running the A/C about 3 hrs per gallon

charging batteries 55amp WFCO & using PC etc.. approx 5hrs per gallon


that is more then I thought, and its good to hear! Thanks..
Veggie powered 01 F350 CCLB SRW "Tiny"
04 Cedar Creek 5th

lt_eggbeater
Explorer
Explorer
How many amps is the ac, and whats the total load of the other devices?

MrWizard
Moderator
Moderator
NO load ... NO idea

running the A/C about 3 hrs per gallon

charging batteries 55amp WFCO & using PC etc.. approx 5hrs per gallon
I can explain it to you.
But I Can Not understand it for you !

....

Connected using T-Mobile Home internet and Visible Phone service
1997 F53 Bounder 36s

tubular031
Explorer
Explorer
What kind of runtime vs gas usage have you guys seen on your champ?

Say at no load (not sure why anyone would do this..)
at 15 to 20 load
and at 30 amp load
Veggie powered 01 F350 CCLB SRW "Tiny"
04 Cedar Creek 5th

professor95
Explorer
Explorer
Kenper wrote:




I forgot to ask. If that is the adjuster, can it be adjusted while running or do you have to shut it off, adjust it, then restart it until you get it right?


YES.... The little brass screw will be the voltage adjustment. :B
Again, it is at least a 10 turn pot so changes will come slowly. You must do it with the generator running so you can see what the output voltage is. If the voltage increases, change the direction you turn the screw. Have no lo load on the generator. 125 volts is a nice target with no load. Hold the regulator by its edges. Be careful, there are high voltages under the cap so keep your hands away from the wires!

Let us know in two weeks what the outcome is. I am sure it will resolve your higher than desired voltage issue.

PS - with no regulator installed or a failed/defective regulator voltage will be about 165 to 175 - bad news!
Professor Randy T. Agee & Nancy Agee. Also Oscar, the totally ruined Dachshund.
2009 Cedar Creek 5th Wheel - 2004 Volvo VNL670 class 8 MotorHome conversion as toter.
Turbocharged, 12L, 465 HP and 1,800 ft. Lbs. of torque.