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Trojan battery box grommet please.

rerod
Explorer
Explorer
I decided to buy some Trojan T 105's and had a local welder fab me a box. I'm happy with the box, but I need some suggestions on how to complete the project.

I need to find and buy good rubber wire hole grommets to protect the cables entering the box. Good Grommets that stay put. And I need a fuse block on the positive wire. Can anyone suggest where I can find these? Or if I overlooked anything?

Thanks!

12 valve ram
13 REPLIES 13

renoman69
Explorer
Explorer
Use THESE strain reliefs from any Home Depot.

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450 AHs of Trojan power
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time2roll
Nomad
Nomad

MEXICOWANDERER
Explorer
Explorer
http://www.delcity.net

They have grommets for all diameters and thicknesses of metal. Use care when mounting exposed metal inside with the battery. Corrosion 101 extra credit

rerod
Explorer
Explorer
smkettner wrote:
Any hardware store has a grommet.


They do.. But only for thin sheet metal. They wouldnt stay put on the 3/16" material I have..

I decided to come in from the bottom for a clean look.
12 valve ram

time2roll
Nomad
Nomad

mogman
Explorer
Explorer
To make a grommet of any size, obtain a length of (1/4 or 3/8") rubber fuel line tubing, slit it with a razor blade and install around the hole in the battery box.
'15 Ford Transit 250, 3.5 ecoboost, 3:73 ls
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RJsfishin
Explorer
Explorer
Isn't this about a grommet ?
Its automotive,....go to Napa or any decent auto supply, they have anything you need, including any type fuse block.
Or is there something special about a Trojan,,,, other than the price that is ?

Don't forget about the hole saw you'll need to cut a round hole
Rich

'01 31' Rexall Vision, Generac 5.5k, 1000 watt Honda, PD 9245 conv, 300 watts Solar, 150 watt inv, 2 Cos 6v batts, ammeters, led voltmeters all over the place, KD/sat, 2 Oly Cat heaters w/ ox, and towing a 2012 Liberty, Lowe bass boat, or a Kawi Mule.

RoyB
Explorer II
Explorer II
Take at look at google search... When it opens up sleect "IMAGES" to see all the hits in one spot.. Click on the photo you like for more info...
GROMMETS

I have worked with several type boxes for thing like this and one should plan for the final product before you select the box.

I know this is abit late for your project but the side mount truck tool box is an excellent box for storing batteries. This side area is also very excellent for adding box vents, battery bank switches, fuse blocks, terminal blocks, etc that you are going to need to really dress up your installation to good professional look.

I don't see much leeway in your new box to support many of these additional worthy ideas.

All of my electrical designs include the MARINE High quality components. I use the BLUE SEA products... Check them out...







When I run cables and control circuits to/from the battery boxes i like to use the PVC multi-outlet electrical junction boxes (LOWES). These are mounted directly to the battery boxes and then the center is drilled out to gain access to the box. Then cables can be installed back to the trailer using PVC flex conduit protecting all of the cables from the weather etc. I always like to come into the trailer to an inside wall right next to the tongue area and mount other battery system items, inverter, dc fuse panels etc on a panel. Hopefully you can come into the pass-thru storage area that is usually right next to the front tongue area.


Typical board installed on pass-thru storage vertical wall for mounting components

Using this planning all cables are protected from the weather, as well as all the access holes etc are protected from insects etc from entering the trailer.

food for thought

Roy Ken
My Posts are IMHO based on my experiences - Words in CAPS does not mean I am shouting
Roy - Carolyn
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You_can_t_take_
Explorer
Explorer
Very nice box!! How are you going to vent it? Do plan to add a drain in the bottom??
1960's: Tents.. 1970's: Soft top & Hard top P/U.. 1980's: 17' RV.. 1990's: 24' RV.. 2000's: 2002 Cougar 276EFS; 2005 Laredo 29GS; 2002 GMC 2500HD Ext Cab 4x4; 2015: 2006 Class 'B' Chateau Citation; "(Nfld/Labrador-Yukon/NWT/Alaska-Gaspe', Que./Florida!!)

rerod
Explorer
Explorer
bucky wrote:
1970's Chevy 350 pcv and breather grommets might be just the thing for the cables. Look on the help wall at Napa or Advance for them. Define the fuse box you want a little better please. Do you mean a circuit breaker?


The old set up had a 50 amp fuse. Unfortunately, its a smaller wire gauge. My wire is 4 gauge and Id like to find a fuse 50 amp block on 4 gauge wire. I also need the short 6" jumper in 4 gauge with rings on both ends.

Thanks!
12 valve ram

K_Charles
Explorer
Explorer
grainger

pianotuna
Nomad III
Nomad III
Hi,

Nice looking boxes.

I'd look at plumbing fittings and see if I could find some in an appropriate size.
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

bucky
Explorer II
Explorer II
1970's Chevy 350 pcv and breather grommets might be just the thing for the cables. Look on the help wall at Napa or Advance for them. Define the fuse box you want a little better please. Do you mean a circuit breaker?
Puma 30RKSS