We have a 2014 TT that came with two 3,500 lb axles/springs and very little payload capacity. By the scales the axle/springs run at 96% of capacity at trip weight and within the GVWR. The springs were always flat, it had developed a lean on the kitchen side, and we bent one axle on a long trip out west last summer.
This winter I had the 3,500 lb axles replaced with 5,200 lb axles and springs. This is much better suited for even the original GVWR and I can tow with more confidence.
I know several folks here have done this modification. I'm just wondering if anyone has found a way to rationalize a higher GVWR for the upgraded trailer system? Not from the OEM of course, but a new higher guideline for your own situation.
The new axles, springs, tires, and wheels weigh 200 lbs more than the stock components. I think I can increase the GVWR number by that 200 lbs because that is all below the frame and limited only by trailer brake capacity which now far exceeds what I need.
The next limiting factor on GVWR seems to be the frame/tongue assembly, and that is very difficult if not impossible to evaluate. I tried to decipher how far up the model line the OEM used that frame versus those respective GVWR's, but that is far from exact and only adds a couple of hundred pounds at most.
For those of you that have done this modification, are you just staying around the original GVWR and towing with more confidence and better handling, or have any of you increased the payload limit with the new suspension by some calculation or rationalization?
I would like to have more payload but I know that frame was built to a price point just like the axle sizing. I've tried to explain to DW that the cast iron stove and hot tub are probably not going to make it on the load manifest either way.
Thanks
2013 Tundra, 5.7FF, TRD, 4WD, tow pkg
2014 Forest River Cherokee 264
Prodigy II / Equalizer 10K
103 nights & 12,700 miles since April '13