cancel
Showing results forย 
Search instead forย 
Did you mean:ย 

LED light upgrade in my Class C

gotsmart
Explorer
Explorer
I replaced 9 pancake lights and 1 single pancake light in my Cruise America 28R with LED versions from Thin-Lite. Sorry no pictures. Here is the link to the double pancake lights. Here is the link to the single pancake light. It is about a $350 USD upgrade, but it was well worth it IMO. The on/off switch on the LED lights feels solid. On the 1141 pancake lights, the switch would wear out (I replaced several over time due to failed switches). I have a 14-speed Fantastic Fan in the bathroom. It gets its power from an adjacent pancake light. With the fan on high, turning on the 1141 pancake light would slow the fan speed. With the LED light there was no change to the fan speed. With several of the LED double pancake lights turned fully on there was no change to the fan speed. These LED lights are bright though. If you're used to working in a cubicle farm with overhead fluorescent lights then you'll be OK with them. IMO, the white light of the LED in the bathroom is much better than the warm yelllow light from the 1141 bulbs.


Installation:
The LED double pancake lights are virtually a direct replacement for the 1141 double pancake lights that I had. I was able to reuse the (aweful square-bit) original screws and wire nuts from the 1141 double pancake lights when installing the LED lights. The distance between the screw holes in the 4 corners of the LED lights are a millimeter or 2 wider than on the 1141 double pancake lights. Using the original screws and my fingers, I was able to nudge the screws into the original screw holes. This pleased me because I'm screwing into luann and high density foam. The pressure applied to nudge the screws into the original holes means that the lights are very well secured to the ceiling with virtually no chance of falling off it.

In several cases I needed to use needle-nosed pliers to gently pull the wire nuts out of the ceiling/hole. In one case I could not reach the wire nuts and had to cut the wires on the 1141 pancake light. More on that in a moment. In the case of the single pancake light on the side of the cabinet in the cabover, after pulling the wire nuts out of the cabinet I had to use needle-nosed vice grip locking pliers to keep the wires from going back into the cabinet after removing the wire nuts.

When I installed the new single pancake light on the side of the cabinet for the cabover, the screw holes did not line up with the screw holes of the 1141 single pancake light. I used one screw to install the LED light using one of the existing screw holes. I positioned it for level and tightened the screw just enough to keep it in place. Then I used a drill with a very small diameter bit to drill pilot holes in the cabinet through the other 3 screw holes on the LED light. I then screwed the light to the cabinet using the 1 inch screws from the hardware packet, well... because I don't need 1.25 inch screws for the cabinet and the CA screws have crummy square-bit heads and the 1 inch screws have phillips heads.

The trouble spot:
Refer to the 1141 double pancake light on the ceiling outside of the shower door in the below picture. After removing the 1141 light, I discovered that the hole in the ceiling contained the 12V wiring harness for the rest of the lights. It was a nest of wires. I could not get to the wire nuts for the light. I had to cut the wires at the back of the 1141 pancake light and use then to connect to the new LED pancake light. A minor irritation -> PITA. The "fun" part was trying to neatly stuff all the wiring back into the ceiling so that the new light could be installed.

Shipping note:
I purchased the LED lights in 3 separate orders from Amazon - several weeks apart.
1st order: I bought 1 LED double pancake light - as a test case to see how well it installed and worked. In the Amazon box was the light in its retail box. The light was in a plastic sleeve with a hardware packet of 4 one inch screws and 2 small wire nuts.
2nd order: I bought 3 LED double pancake lights and 1 single pancake light. In the Amazon box were 4 lights, each in its plastic sleeve - wrapped in bubble wrap. There were no retail boxes or hardware packets. Although it is a w.t.f. moment, the lights were in perfect condition and I used the existing screws and wire nuts to install them.
3rd order: I bought 5 LED double pancake lights (1 is an extra). In the Amazon box was 5 lights, in their retail boxes with hardware packets.

2005 Cruise America 28R (Four Winds 28R) on a 2004 Ford E450 SD 6.8L V10 4R100
2009 smart fortwo Passion with Roadmaster "Falcon 2" towbar & tail light kit - pictures
15 REPLIES 15

gotsmart
Explorer
Explorer
SRockwood wrote:
You could also throw something like this:

http://www.amazon.com/TOOGOO-5050-White-Landscaping-Light/dp/B00K67ULV0/ref=sr_1_11?ie=UTF8&qid=1444...

Into your existing housings. The flat pancake style ones work better than the round ones, and make sure they're 5050 LEDs or higher if you want them bright. I replaced half of mine with 5050s, the other half with 3528s when I didn't need as much light.

I replaced 9 of the below light fixture for 2 reasons:
1) I wanted to upgrade to LEDs, and
2) the 3-position switch (off, 1 bulb, 2 bulbs), in my experience, has a high failure rate. On the most frequently used lights the contacts on the "1 bulb" position get worn out - requiring one to use the "2 bulb" position to get the light to turn on. I've installed replacement fixtures several times. It became such a major PITA that just installing LED bulbs wouldn't fix the bad switches. I said "to heck with it" and replaced all of the fixtures with LED fixtures. The switch on the LED fixtures has a good solid feel to it. Time will tell how well the Thin-Lite fixtures work.

2005 Cruise America 28R (Four Winds 28R) on a 2004 Ford E450 SD 6.8L V10 4R100
2009 smart fortwo Passion with Roadmaster "Falcon 2" towbar & tail light kit - pictures

pconroy328
Explorer
Explorer
smkettner wrote:
No need to ride on wooden spoke wheels with a steel tire.... LED and Robertson all the way.


When I started my woodworking hobby, someone pointed me towards McFeely's Square Drive screws. Square Drive (Robertson) screws are vastly superior to flathead and Phillips. Been using them for 15 years now in all my projects.

Once you go square, you'll never go back! ๐Ÿ™‚

SRockwood
Explorer
Explorer
You could also throw something like this:

http://www.amazon.com/TOOGOO-5050-White-Landscaping-Light/dp/B00K67ULV0/ref=sr_1_11?ie=UTF8&qid=1444...

Into your existing housings. The flat pancake style ones work better than the round ones, and make sure they're 5050 LEDs or higher if you want them bright. I replaced half of mine with 5050s, the other half with 3528s when I didn't need as much light.

time2roll
Nomad
Nomad
No need to ride on wooden spoke wheels with a steel tire.... LED and Robertson all the way.

Ava
Explorer
Explorer
Like always we try to reinvent the wheel. Those old tools work great.

gotsmart
Explorer
Explorer
Ava wrote:
The beauty of Robertsons are the screw stays on the end of the screwdriver whether up or down or sideways if you have the proper size. ( there are three ).

I have a couple of screwdrivers that I inherited from my grandfather. They have a sleeve that slides on the shaft of the driver. There are 2 one inch long fingers on the sleeve. You put the screw on the driver and slide the sleeve down the shaft until the fingers hook onto the back of the screw head. It works like a charm - and these tools were made circa 1930.
2005 Cruise America 28R (Four Winds 28R) on a 2004 Ford E450 SD 6.8L V10 4R100
2009 smart fortwo Passion with Roadmaster "Falcon 2" towbar & tail light kit - pictures

gotsmart
Explorer
Explorer
westend wrote:
Looks pretty good there around the sink, nice work.

You're looking at 1141 pancake lights from the day that I purchased the MH. It is a reference photo to show the location of the light outside of the shower that has a large wiring bundle hidden in the ceiling above it.
2005 Cruise America 28R (Four Winds 28R) on a 2004 Ford E450 SD 6.8L V10 4R100
2009 smart fortwo Passion with Roadmaster "Falcon 2" towbar & tail light kit - pictures

gotsmart
Explorer
Explorer
DrewE wrote:
I'm curious why you consider the square head screws to be "crummy". Do you not have a proper square-tipped (Robertson) screwdriver or screwdriver bit? They would be horrid with a Phillips bit, I suppose, just as a Phillips is pretty horrid with a flat bit.

At least in my limited experience, they are far less likely to strip out or fail to work properly than Phillips or flat head screws. The very first tool I bought for my RV was a decent square-drive screwdriver, and it gets a lot of use.

I used an S1 bit in a manual ratcheting driver. I don't know where CA got the screws in 2004/2005 that are in my MH, but the heads on the screws are ever-so-slightly larger than the S1 bit that I have, and some were slightly rounded in the corners - like what you'd find from aggressive use of a screw gun. My S2 bit was too large. Instead of "crummy" I should have said "cheap" or "not well made". I had 9 lights to replace. That's 36 screws. 4 or 5 of them took ten times the effort to remove than all the others. Other than that the install was fine.

BTW, one will be amazed at what one can find laying on the inside of a pancake light when it is removed:

- the cutout from the hole saw
- wire nuts
- a 2 inch wood screw laying across the switch in the cabinet over the head of the rear bed. ???
- a purple-colored wooden bead from a necklace or wristband in the light over the kitchen sink. Seriously
2005 Cruise America 28R (Four Winds 28R) on a 2004 Ford E450 SD 6.8L V10 4R100
2009 smart fortwo Passion with Roadmaster "Falcon 2" towbar & tail light kit - pictures

tenbear
Explorer
Explorer
If I had my way I would replace all the Phillips screws with the square or Robertson screws. Much easier to drive in than the Phillips, that often slips out.

As Ava did, I replaced all the lights with LED bulbs using the same light fixtures.
Class C, 2004/5 Four Winds Dutchman Express 28A, Chevy chassis
2010 Subaru Impreza Sedan
Camped in 45 states, 7 Provinces and 1 Territory

Ava
Explorer
Explorer
The beauty of Robertsons are the screw stays on the end of the screwdriver whether up or down or sideways if you have the proper size. ( there are three ).

DutchmenSport
Explorer
Explorer
I never knew what they were called "Roberson screws", but not I know (thanks). I hate those screws! I do have a couple drivers with those tips, but I still hate them. I keep one in the camper all the time. And when needing to replace one, I switch to good old dry-wall (course) threaded Philips screws.

By the way, your modification looks nice.

Ava
Explorer
Explorer
LEDs are great. All I did was replace the bulbs throughout my motorhome. Used the bright ones for the ceilings and warm ones for the wall sconces. Gives me the choice of lighting.

Roberson screws are one of the only things that Canada can call its own. I tend to replace some Phillips head and any straight blade screws when repairing anything.

westend
Explorer
Explorer
Looks pretty good there around the sink, nice work.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

Johno02
Explorer
Explorer
If you have an RV, get used to the square head screws, and make sure you have a good driver with bits for all three sizes. probably need several of all three.
Noel and Betty Johnson (and Harry)

2005 GulfStream Ultra Supreme, 1 Old grouch, 1 wonderful wife, and two silly poodles.