ernie1 wrote:
...cracked exhaust manifold on the passenger side...
Fair enough. Ours had an exhaust leak on the driver side when we bought it. Warped manifold, and the gasket blew out from under it. I was fortunate, got all the fasteners out, had manifold re-surfaced, installed with new bolts and new gasket. Used a plan I got from a member of another forum.
Later, did the passenger side, same way. Problem did not return. I think there were three reasons:
1. Replaced exhaust with better, larger pipes and muffler
2. Allowed engine to come down from highway speed temperatures by idling before shutting down a stops
3. Manifold installation tips helped by allowing manifolds to "slide" at the exhaust ports as engine heated and cooled.
The "bigger" blocks have "longer" heads and manifolds. Ford 460, GM 454, and Ford V10... Doing "manifold friendly" shut downs helps prevent this damage.
Smaller V8's in vans do this too. Machine shop confirmed it. Much poorer cooling in a van dog house than under the hood of a pickup.
If God's Your Co-Pilot Move Over, jd
2003 Jayco Escapade 31A on 2002 Ford E450 V10 4R100 218" WB