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Rust ... I hate rust

et2
Explorer
Explorer
Well our Fleetwood MH is turning 2 this July. Immediately after buying I noticed some minor rust spots in the bay area and underneath ( bay framework). I just let it go the first year. Well I decided to tackle it this year to touch things up.

My fix is using Black Star rust converter on the rusted areas and paint with an oil based paint. Did the prep yesterday ( scraping and brushing rusted spots). I was surprised (not) to find areas were the paint would peel off from the rusted spot another few inches to bare metal. Something was seriously wrong with the factory paint job. It wasn't even stuck to the metal.

So I peeled off what would come off and it too will be painted. What a joke, spend that kind of money for a careless paint job. So I'll do it right. I'll also spray with the rust converter under the coach along the outside rails ( bay frame work) and any other area that has rust underneath within reach. I plan to use a garden sprayer to get a better reach. It won't need to be painted as the converter isn't suppose to rust again and it turns a blackish color.

So I have a three to four day job ahead of me. Did I say I HATE rust. What is amazing is the chassis frame has no rust at all - Freightliner.
10 REPLIES 10

xctraveler
Explorer
Explorer
I guess you haven't thought of contacting Fleetwood with your issue and getting them to make it good. Clearly their paint process failed and you should not have to bear the cost of their lack of QC. At the very least they should provide you with the cost of materials if you don't want them to do the work (I can understand your not wanting to trust them or make the drive to their factory).
Paul
2012 Phaeton 36QSH on Freightliner Chassis with a Cummins 380 pushing it. 2011 Cherry Red Jeep Wrangler Rubicon with US Gear Unified Tow Brake System. Check out my blog
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box710
Explorer
Explorer
research Fluid Film it will help protect undercarriage you can buy it from amazon. its great stuff. I have no connection with the product. someone turned me on to it and I use it on all my vehicles

box710
Explorer
Explorer
research Fluid Film it will help protect undercarriage you can buy it from amazon. its great stuff. I have no connection with the product. someone turned me on to it and I use it on all my vehicles

et2
Explorer
Explorer
hanko wrote:
et2 wrote:
Well our Fleetwood MH is turning 2 this July. Immediately after buying I noticed some minor rust spots in the bay area and underneath ( bay framework). I just let it go the first year. Well I decided to tackle it this year to touch things up.

My fix is using Black Star rust converter on the rusted areas and paint with an oil based paint. Did the prep yesterday ( scraping and brushing rusted spots). I was surprised (not) to find areas were the paint would peel off from the rusted spot another few inches to bare metal. Something was seriously wrong with the factory paint job. It wasn't even stuck to the metal.

So I peeled off what would come off and it too will be painted. What a joke, spend that kind of money for a careless paint job. So I'll do it right. I'll also spray with the rust converter under the coach along the outside rails ( bay frame work) and any other area that has rust underneath within reach. I plan to use a garden sprayer to get a better reach. It won't need to be painted as the converter isn't suppose to rust again and it turns a blackish color.

So I have a three to four day job ahead of me. Did I say I HATE rust. What is amazing is the chassis frame has no rust at all - Freightliner.


drive it in the salt did you?


No - I said it was rusting when we bought it. It was buildt in May 2013 and driven 3 hours to Michigan. Snow was gone by then. Fleetwoods painting of there structural framing sucks. The paint wasn't even adhered to the metal in many places. You could pull spots off like removing dead skin from a sunburn. Clean metal under it in areas- no rust. It must not have been prepped properly.

This will be a yearly maintenance procedure by the looks of it. As that link Executive posted - they painted ours too over already rusted framework in other ares. Now we have to wait for it to appear every year and address it.

This will definitely give me a reason to consider other manufactures for a future MH. Did I say I hate rust!!

hanko
Explorer
Explorer
et2 wrote:
Well our Fleetwood MH is turning 2 this July. Immediately after buying I noticed some minor rust spots in the bay area and underneath ( bay framework). I just let it go the first year. Well I decided to tackle it this year to touch things up.

My fix is using Black Star rust converter on the rusted areas and paint with an oil based paint. Did the prep yesterday ( scraping and brushing rusted spots). I was surprised (not) to find areas were the paint would peel off from the rusted spot another few inches to bare metal. Something was seriously wrong with the factory paint job. It wasn't even stuck to the metal.

So I peeled off what would come off and it too will be painted. What a joke, spend that kind of money for a careless paint job. So I'll do it right. I'll also spray with the rust converter under the coach along the outside rails ( bay frame work) and any other area that has rust underneath within reach. I plan to use a garden sprayer to get a better reach. It won't need to be painted as the converter isn't suppose to rust again and it turns a blackish color.

So I have a three to four day job ahead of me. Did I say I HATE rust. What is amazing is the chassis frame has no rust at all - Freightliner.


drive it in the salt did you?
2014 Tiffin Open Road 36LA,Banks Power pack,sumo springs, 5 star tune, magnum invertor

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K_Charles
Explorer
Explorer
POR15 will put the rust to sleep.

Executive45
Explorer III
Explorer III
et2 meet Roger....Clicky..:)

Rust never sleeps...at least you learned one thing...never let it go, each year it'll get worse. Glad to hear you're taking the time to attack it....Dennis
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Campfire_Time
Explorer
Explorer
While I have not used this myself, I hear nothing but good things about POR-15 for stopping and treating rust.
Chuck D.
“Adventure is just bad planning.” - Roald Amundsen
2013 Jayco X20E Hybrid
2016 Chevy Silverado Crew Cab Z71 LTZ2
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Yaj
Explorer
Explorer
Rust never sleeps!

the_bear_II
Explorer
Explorer
You might want to paint over the converter...use primer and then good paint.

I've had the area with converter on it rust again. I now you the converter, primer and then a couple of coats of paint. No more rust.