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Installing Solar

1L243
Explorer II
Explorer II
My 500 watt system of 5 panels will be on order soon. I have watched several install videos, almost all videos show the installer mounting the solar panel brackets by screwing into the roof. Only one made any mention of looking for trusses to screw into. My roof has 3/8" plywood sheathing. Is it necessary to find a truss or is screwing in the sheathing acceptable? Panels can be placed more precisely if you don't have to hit a roof truss.
2017 Coleman 300tq by Dutchman Toy Hauler. 34.5 feet long and under 10k Gross. 500 watt Solar 2000 watt Inverter, 1999 Ford F250 2WD 7.3 4R100 DP Tuner, S&B Cold Air Intake, Gauges, 6.0 Trans Cooler, Air Bags.
19 REPLIES 19

CA_Traveler
Explorer III
Explorer III
1L243 wrote:
The problem is finding aluminum L brackets. The Z brackets are easy to find L brackets not so easy.
Just the opposite as HD, Lowes and hardware stores carry aluminum angle. Very easy to cut and drill.
2009 Holiday Rambler 42' Scepter with ISL 400 Cummins
750 Watts Solar Morningstar MPPT 60 Controller
2014 Grand Cherokee Overland

Bob

2oldman
Explorer II
Explorer II
You don't plan on tilting these panels?
"If I'm wearing long pants, I'm too far north" - 2oldman

1L243
Explorer II
Explorer II
I found that Renogy sell a adjustable two piece L bracket.

https://www.amazon.com/Renogy-Solar-Mounting-Curved-Bracket/dp/B0751T3QV6

Think I will use these
2017 Coleman 300tq by Dutchman Toy Hauler. 34.5 feet long and under 10k Gross. 500 watt Solar 2000 watt Inverter, 1999 Ford F250 2WD 7.3 4R100 DP Tuner, S&B Cold Air Intake, Gauges, 6.0 Trans Cooler, Air Bags.

time2roll
Nomad
Nomad

1L243
Explorer II
Explorer II
The problem is finding aluminum L brackets. The Z brackets are easy to find L brackets not so easy.
2017 Coleman 300tq by Dutchman Toy Hauler. 34.5 feet long and under 10k Gross. 500 watt Solar 2000 watt Inverter, 1999 Ford F250 2WD 7.3 4R100 DP Tuner, S&B Cold Air Intake, Gauges, 6.0 Trans Cooler, Air Bags.

BFL13
Explorer II
Explorer II
Meanwhile, I was taking a jab at the idea of Z brackets. I agree with using two pieces so you can get the panel off and leave the bottom bracket still attached to the roof. Hope the OP figures it all out! ๐Ÿ™‚
1. 1991 Oakland 28DB Class C
on Ford E350-460-7.5 Gas EFI
Photo in Profile
2. 1991 Bighorn 9.5ft Truck Camper on 2003 Chev 2500HD 6.0 Gas
See Profile for Electronic set-ups for 1. and 2.

n0arp
Explorer
Explorer
BFL13 wrote:
jshupe wrote:
Jay58 wrote:
Mine are screwed into 3/8 plywood thru a 6 inch long aluminum angle 2x2 with 5200 sealant/adhesive to glue down and seal fastener holes. Wires were attached to roof with eterna-bond tape ( no screw required)


No plans to ever remove them!


Not until you have to when trouble shooting the wiring some day! It can happen the trouble is underneath by the junctions that you can't get at with the panel in place.


Again, I was taking a jab at the 3M 5200 that Jay58 used. It's a permanent bond that would tear apart the rubber roof and plywood before it would ever give. It's mostly used for bonding under the water line on boats and will rip apart a fiberglass hull before it fails. I used plenty of it on my offshore boat.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

BFL13
Explorer II
Explorer II
jshupe wrote:
Jay58 wrote:
Mine are screwed into 3/8 plywood thru a 6 inch long aluminum angle 2x2 with 5200 sealant/adhesive to glue down and seal fastener holes. Wires were attached to roof with eterna-bond tape ( no screw required)


No plans to ever remove them!


Not until you have to when trouble shooting the wiring some day! It can happen the trouble is underneath by the junctions that you can't get at with the panel in place.
1. 1991 Oakland 28DB Class C
on Ford E350-460-7.5 Gas EFI
Photo in Profile
2. 1991 Bighorn 9.5ft Truck Camper on 2003 Chev 2500HD 6.0 Gas
See Profile for Electronic set-ups for 1. and 2.

n0arp
Explorer
Explorer
pianotuna wrote:
Jshupe,

Mine are aluminum angle screwed to the roof. I used just 3 screws per side. They are still in place.


No issue with that. I've used 2x2 aluminum angle screwed to the roof (with sealant, as I'm sure you're using) as well.

Did I miss something - why are you telling me specifically?

Edit - if it was due to my quoting Jay58, I was referencing his use of 3M 5200. It forms a permanent bond that will tear the rubber and plys apart before it gives. Wonderful stuff - for use under the waterline on a boat.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

time2roll
Nomad
Nomad
I used #10 stainless drywall screw and Dicor just into the plywood at random.

I did drill a small pilot hole so the screw would penetrate cleanly.

pianotuna
Nomad II
Nomad II
Jshupe,

Mine are aluminum angle screwed to the roof. I used just 3 screws per side. They are still in place.
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

Lwiddis
Explorer II
Explorer II
I agree, JS. Break in the glass would be the only reason.
Winnebago 2101DS TT & 2022 Chevy Silverado 1500 LTZ Z71, WindyNation 300 watt solar-Lossigy 200 AH Lithium battery. Prefer boondocking, USFS, COE, BLM, NPS, TVA, state camps. Bicyclist. 14 yr. Army -11B40 then 11A - (MOS 1542 & 1560) IOBC & IOAC grad

n0arp
Explorer
Explorer
Jay58 wrote:
Mine are screwed into 3/8 plywood thru a 6 inch long aluminum angle 2x2 with 5200 sealant/adhesive to glue down and seal fastener holes. Wires were attached to roof with eterna-bond tape ( no screw required)


No plans to ever remove them!
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

Jay58
Explorer
Explorer
Mine are screwed into 3/8 plywood thru a 6 inch long aluminum angle 2x2 with 5200 sealant/adhesive to glue down and seal fastener holes. Wires were attached to roof with eterna-bond tape ( no screw required)
2020 Jayco Precept 34G

Central Florida (East Coast)