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Mounting solar

waynefi
Explorer
Explorer
For those of you with rooftop solar, how do you mount the panel to avoid leaks?

How do you route the cable?

Where do you put the controller?

Where does it actually wire in (which side off the cutoff switch)?

I have a suitcase solar panel, which avoids all these questions.
rPod 195
formerly Rockwood MiniLite 1809S
Tacoma V6
26 REPLIES 26

time2roll
Nomad
Nomad
Dicor seals the holes.
Cable routed down the fridge vent.
My controller is in the front storage compartment.
Wired direct on the battery terminals.

Suitcase solar would be too small and a pitn the entire time I camp.

2oldman
Explorer II
Explorer II
Screws and lots of dicor.
"If I'm wearing long pants, I'm too far north" - 2oldman

RollandB
Explorer
Explorer
Mounted ours like noted above using Dicor Self Leveling below the bracket, then above it to seal all including the screws.

Using the wall between the bathroom and living room in our fifth wheel where the 1 1/2โ€ abs vent line runs, drilled a hole in the roof to run the wire down the wall and into the basement pass through area. Located a combiner box on the roof to connect three roof panels, then sealed it with Dicor. Three years and no leaks
2013 Yukon

2021 Coachmen Spirit 1943RB

RJsfishin
Explorer
Explorer
Don't adhesive to rubber roof !
If you scared to drill holes in your roof, its hard to help you
And you don't need fuses or CBs between panels and controller.
You can come down thru Fridge vent.
Mount controller close to batteries, or use larger wires
Make panels tiltable if needed
Rich

'01 31' Rexall Vision, Generac 5.5k, 1000 watt Honda, PD 9245 conv, 300 watts Solar, 150 watt inv, 2 Cos 6v batts, ammeters, led voltmeters all over the place, KD/sat, 2 Oly Cat heaters w/ ox, and towing a 2012 Liberty, Lowe bass boat, or a Kawi Mule.

HadEnough
Explorer
Explorer
TomG2 wrote:
Might not be for everyone, but I have had great results using Extreme Velcro to hold panels on a fiberglas truck topper and an aluminum topped travel trailer. Love the "No hole" system and they could be removed and used as portables, although I have not done that. I like to try different things than most.


This is what I was thinking of doing. The previous owner screwed things into the roof. I wanted to just use VHB tape or 5200.

But... My roof is a vinyl type material (Artic Fox truck camper) so I am worried I'll delaminate/peel the vinyl stuff if I mount using adhesive methods.

Anyone have experience with that?

TomG2
Explorer
Explorer
Might not be for everyone, but I have had great results using Extreme Velcro to hold panels on a fiberglas truck topper and an aluminum topped travel trailer. Love the "No hole" system and they could be removed and used as portables, although I have not done that. I like to try different things than most.

Itinerant1
Explorer
Explorer
As mentioned above


Been almost 3 years and traveled near 30k miles. Still tight and no leaks. ๐Ÿ˜‰
12v 500ah, 20 cells_ 4s5p (GBS LFMP battery system). 8 CTI 160 watt panels (1,280 watts)2s4p,Panels mounted flat. Magnum PT100 SCC, Magnum 3012 hybrid inverter, ME-ARC 50. Installed 4/2016 been on 24/7/365, daily 35-45% DOD 2,500+ partial cycles.

agesilaus
Explorer III
Explorer III
agesilaus wrote:
HadEnough wrote:
How do you mount the panels to the roof?


I had some Aluminum Channel stock and I just cut sections from that for the mounts and used some flat galvanized steel strips to connect the channel to the panels.
I used Dicor under the channel and screwed them to the roof with #10 SS sheet metal screws.
Arctic Fox 25Y Travel Trailer
2018 RAM 2500 6.7L 4WD shortbed
Straightline dual cam hitch
400W Solar with Victron controller
Superbumper

agesilaus
Explorer III
Explorer III
HadEnough wrote:
How do you mount the panels to the roof?


I had some Aluminum Channel stock and I just cut sections from that for the mounts and used some flat galvanized steel strips to connect the channel to the panels.
Arctic Fox 25Y Travel Trailer
2018 RAM 2500 6.7L 4WD shortbed
Straightline dual cam hitch
400W Solar with Victron controller
Superbumper

HadEnough
Explorer
Explorer
How do you mount the panels to the roof?

Lwiddis
Explorer II
Explorer II
โ€œI have a suitcase solar panel, which avoids all these questions. โ€

It sure does! Love those suitcase panels! Put it out in the morning an hour after my roof mounted panels are charging me up. Move it around for the sun until lunch, then bring it inside for a town lunch provided it hasnโ€™t been stolen. Return to camp after a great lunch and put it out. Move around for sun. Put it away at dusk. Do this EVERY camping day. What fun!
Winnebago 2101DS TT & 2022 Chevy Silverado 1500 LTZ Z71, WindyNation 300 watt solar-Lossigy 200 AH Lithium battery. Prefer boondocking, USFS, COE, BLM, NPS, TVA, state camps. Bicyclist. 14 yr. Army -11B40 then 11A - (MOS 1542 & 1560) IOBC & IOAC grad

agesilaus
Explorer III
Explorer III
How do you route the cable?

Across the rooftop using solar cable. A couple of blobs of Dicor roof sealant hold it down. Into a junction box on the roof to 10 gauge wire inside some PEX 3/4 in tubing which was just handy, then down thru a bulkhead seal

Where do you put the controller?

In the Basement, wires go to circuit breakers then controller
Arctic Fox 25Y Travel Trailer
2018 RAM 2500 6.7L 4WD shortbed
Straightline dual cam hitch
400W Solar with Victron controller
Superbumper