Added a circulating pump in bathroom to have 'instant' hot water. Part 3
Turn drain replacement/relocation...
turn adding an electronic timer...
Looking at timers, most needed more room than I have, were too elaborate, required plumbing into water lines or simply too expensive just to not hold a button for 10 seconds. (even though a challenge some mornings though mostly the counting part, 1001, 1002... )
And stumbled upon this small electronic timer...
Its tiny-would be perfect in limited space. Easily wired in between pump and momentary switch. Can be adjusted from seconds to hours. Basic intended use is to turn on pump and then off after a few seconds. I'm really curious to see its other functions.
Ordered-should be here in a few days so decided to pull switch from camper and prewire. Because I used a momentary switch decided to use a relay to make it & timer self latching. Push the momentary switch, it sends power to timer and timer sends power to pump AND to relay. Relay engages and sends unswitched power to timer keeping it powered when momentary released. When timer reaches programmed time cycle it shuts off power to pump & to relay, so no power used when off.
First I need a ground buss, there's nothing in bathroom to ground to.
I was using small wire that grounds water pump pilot to ground pump, but inadequate and now adding timer, relay, pilot (for timer setup)and since I'm here a light to see inside cabinet.
This is first iteration.
Prewired the switch to receive timer, wired in the relay. A is power to timer input E from momentary and/or relay. D is power out from timer to pump C, the small red branch is trigger relay. Once timer arrives its just staking on appropriate bullet, plug in and install.
The wiring went thru several iterations. Originally I added the red wire B as alternate constant power source to plug timer E into when setting up (so holding momentary for constant power not required and not cycling relay and pump during setup). Also the timer is set up by grounding its 2 set up wires, depending on function. It became apparent that locating and manually manipulating these wire inside cabinet would be difficult at best either to change power source for timer for setup or grounding the setup wires. So rewired.
Second iteration,
Added momentary DPDT setup switch that grounds timer setup wires as wanted (1 or both wires), red pilot shows output of timer and what its doing. Added to a plate to mount. Here I've finished setting up run time and function of timer and watching its out put- sending power for 10 seconds then shutting off. The LED panel light is powered by main water pump feed so controlled by the on/off toggle with water pump. (At some point I'll add a switch on door so light only on if door is open even though it only draws few milliamp).
Should mention this circuit, both LED pilot lamps, relay hold open & LED panel lamp shows 0.15 amp, the pump is rated at 1 amp. So that's less than 1.15 amp for 10 seconds to have instant hot water!
Then it changed again.
Not going into a lot of detail, if interested its on our home page to see how this morphed or study the timers documentation to see how it works. Though in the long run will be easier to use. Unfortunately lack of access in our truck campers bathroom cabinet and what I did to compensate is what detracted from the simplicity of this timer and its install. That and trying to describe making seem even more convoluted.
Basically final iteration I added a DPDT slide switch (above set up momentary) that either grounds pump or grounds setup switch. This takes pump out of loop when setting up timer and/or takes setup switch & wires out of loop when in normal run mode so cant inadvertently change setup. Point being no wire swapping, just flick a switch your either in run or setup. The timer is supposed to keep programming stored so once set up shouldn't have to mess with it unless I want to change pump run time. Then it will be a snap.
As I now have an used 'free' hot lead I'm going ahead and set it up the LED panel light. Cut a small block to mount the light, it will hang inside above the door. Glued and screwed the block to inside cabinet door frame reinforcement 1x2.
Remounted water pump switch, hung relay. Then removed- couldn't install the ground buss. This is what the camera can see-
Added a block to support top of setup plate.
Installed the ground buss, reinstalled the water pump switch plate. Plugged everything in, connected all the ground leads. Installed the setup switch plate, The timer is behind.
Turned on the main water pump switch. Wow light is nice. With more than a bit of apprehension pushed the momentary switch. Pump came on for 10 seconds and shut off. Who whooo.
Slide the slide switch over to set up mode and re setup timer using red led. Easy. Slide over to run, push the momentary pump comes on for 10 seconds and shuts off.
Though relating this part of the install could have been more like "I added a timer", might have been more clear but the timer itself is just slick and worth mentioning. I'm getting another to add to trucks auxiliary charge circuit. It will be set to delay for 15 minuets power to solenoid trigger wire. After starting truck I don't turn on aux charge or refer relay for while. Ensuring truck batteries stabilize (#1 priority) before sending power to camper. But sometimes I forget and the milks getting warm...This timer will make it automatic without changing existing switching abilities.
These little gizmos are well worth checking out if you have a need for a 12v timer. I just see a lot of possible uses for them.
Pump I used was an Atwood xxxx $15 (I cant recommend it)
(Replacement will be as mentioned earlier with 1/2" outlets and replumbed with flex lines. There are some out there designed specifically for hot water virtually same size about $20-30. )
Timer 3rdbrakeflasher.com was $15
Brass fittings about $15
1 momentary DPDT switch (setup) $5
LED pilot $3
Flair Pex fittings-$10
all the rest was stuff recycled (switches,plates light) or had on hand (wire/connectors shrink) maybe $15
So even going a bit overboard maybe $75ish. Over 2 week on/off again project to save maybe a quart of water a day? but HEY, over 4 days thats a couple of pots of coffee! Sticking my hands in HOT water first thing in the morning-you betcha. Plus light in cabinet, excuse to finally cleanup inside and make usable. Just a bonus.