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Its been started...

Cruiseomatic
Explorer
Explorer
After 2.5 years abandoned and used as storage, The house is getting its rebuild started. On a phone so bear with me here. This is going to be a slow process and not using rv type junk such as dicor or those funky windows and door. Not using fiberglass insulation but spray foam. Also, while three staples might hold, I'm looking into using brackets such as "L" or "T" style at all joints. Essentialy, it will be built as a site built house but have flexibility for transport to its future site. I'm starting by gutting it completely on the inside and reusing almost nothing....I have a very good reason....
My first question is though, what should I do about the quad-zillion finish nails and stapels? They're in the studs and I'm not surd what to do with them.... Anyone know?
Thanks in advanced and if anyone knows what I should look out for or try, let me know. I'll post pictures once I figure out how on a phone.
"Most people live full time in an RV for fun. I do it to live debt free."
29 REPLIES 29

Cruiseomatic
Explorer
Explorer
Mine uses all square head screws. I think they're called robertson head screws. My subfloor runs under the 2X2 wall studs Attaching to chassis ears every so often. What is racking and what does it look like? I'm also replacing all the fiberglass junk with spray foam closed cell insulation. I plan on leaving the aluminum siding on until all the interior luan is replaced and subfloor. Although, The siding is NOT stapled to the floor. It actually hangs below the undercarriage by about an inch or so.
As far as building like a site built house, I will use 2X2 studs still and light material. I don't mind using "rv type" material as long as its a more universal kind and doesn't have the look. Like a plastic sink.....Stainless weighs the same and looks so much better. I'm doing alot of balancing with weight vs. cost, functionality, and appearance. Also carefully planning out the floor plan. Thinking of keeping the same plan but making minor changes. mine doesn't have the bathroom closet but instead a sink and the "closet" is over the elec. distribution block. Thinking of deleting the bathroom sink altogether and enlarging the bathroom area or putting a closet there. Things like that. Trying to not only keep weigh down but also evenly distributed.
"Most people live full time in an RV for fun. I do it to live debt free."

dodge_guy
Explorer II
Explorer II
be careful on how you build if you build it like a traditional house, it will get HEAVY!

Good luck!
Wife Kim
Son Brandon 17yrs
Daughter Marissa 16yrs
Dog Bailey

12 Forest River Georgetown 350TS Hellwig sway bars, BlueOx TrueCenter stabilizer

13 Ford Explorer Roadmaster Stowmaster 5000, VIP Tow>
A bad day camping is
better than a good day at work!

westend
Explorer
Explorer
Cruiseomatic wrote:
On the sub-floor, What would be the best way to replace it? I mean the entire floor. In one of the pics, You can see where it looks like the wall has pushed the floor down right beside a patch panel. It may not be that bad but still. I was thinking once I get the interior stripped out, One sheet at a time and no patches. I was thinking of a method to re-use the existing screws and holes in the studs. I was also told that the luan panels and aluminum siding plays a part in the structure. Is that true?
I pulled most of mine up and replaced a small bit, underneath the water heater location. My Starcraft has the walls attached onto the floor sheathing. In some areas I was able to detach the wall from floor, remove the fasteners that remained, and slide the floor sheathing under the wall. In a couple of areas I cut the floor sheathing 6" back from the wall, installed the foam board insulation, installed a ledger under the cut seam, and used the same piece of flooring to reattach. Of course, it's easier to use the original holes to reattach the floor sheathing but isn't mission critical. Also, my whole trailer used clutch drive screws for fasteners. Those were replaced with conventional philips head screws, whenever I removed a clutch drive screw.

Yes, in all travel trailer framing where there is no foam board insulation or, if fiberglass bat insulation is used, the aluminum siding and the interior paneling play a significant role in the structure's integrity. If you replace any fiberglass bat with foam board cut to friction fit or use a spray foam, it will greatly increase the trailer's frame rigidity.

When I restored the Starcraft, I left the exterior siding on. I didn't have any issues with frame movement as I repaired and insulated the frame. If frame "racking" looks like it may happen, you can prevent that by temporarily attaching a 1 x 3 or similar on an angle across a wall frame. Two such supports, one in each corner on an angle will add more than 25% to the wall integrity. Be aware of this frame movement as there have been posts on this Forum of owners removing both exterior siding and the interior paneling, resulting in the frame racking/moving and making new siding or paneling installation a very frustrating experience.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

Cruiseomatic
Explorer
Explorer
On the sub-floor, What would be the best way to replace it? I mean the entire floor. In one of the pics, You can see where it looks like the wall has pushed the floor down right beside a patch panel. It may not be that bad but still. I was thinking once I get the interior stripped out, One sheet at a time and no patches. I was thinking of a method to re-use the existing screws and holes in the studs. I was also told that the luan panels and aluminum siding plays a part in the structure. Is that true?
"Most people live full time in an RV for fun. I do it to live debt free."

Cruiseomatic
Explorer
Explorer
Exactly. I could of bought a newer one. But I'd of spent more and ended up with a smaller one paying more and would still have to demo the interior.
"Most people live full time in an RV for fun. I do it to live debt free."

westend
Explorer
Explorer
By the time you're done, depending on what you put back into it, it will have less formaldehyde (or other material) off-gassing than a new trailer.

For Hohenwald and others curious about reasoning--I gutted mine and rebuilt it because I wanted something I couldn't buy, a highly insulated TT that had appliance efficiency. The decision was made before I started to buy a trailer with "good bones" because I knew I wouldn't have the heart to demolish a good used one. I accomplished my goals and the total cost was lower than the price of a good used TT (not considering labor).

This sort of project isn't a good undertaking for most. The skills have to be there and, as Cruiser states, you need to have a long time-frame for completion. Most folks would rather be camping than building.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

Cruiseomatic
Explorer
Explorer
Maybe I should add this.... ( Didn't think I had to...)

I'm not looking for "It'd be cheaper to get a new one..." Or, "Ewww, A fema trailer they're so toxic..."

I know what it is, I know what the costs are. We're doing a custom build so nothing new will work.
Formaldehyde is in EVERYTHING. Your rig, new car, house, Everywhere. It's a preservative. That new car smell is it actually. New cars and trailers have a chance to air out. So do new houses. Fema trailers didn't because they went from factory to site so quickly.
So, Unless its beneficial to this build, Don't bother. I hate to sound so abrasive but Getting tired of reading the same thing about it already.
I'm looking for help on the build, Not advice whether or not I should. I am no matter what.
"Most people live full time in an RV for fun. I do it to live debt free."

AmericalVette
Explorer
Explorer
hohenwald48 wrote:
For those who have done this before, is this an economical kind of project or is it just something you do for the fun of it? Seems like a good used travel trailer would make more sense from a dollars and cents point of view.


A few years ago I bought an old TT for the purpose of setting it up permanently at a hunting camp. Got it for a decent price, and yes it was a fun project, gutted and rebuilt much as the OP shows in the photos. By the time it was done, I could have purchased a much newer used rig for the time and material cost. Another one of those live and learn situations.
Times fun when you're having flies!

Cruiseomatic
Explorer
Explorer
For me, Its a lifelong home mamma and I are building. I bought the thing a few years ago and it definitely did what I bought it for. And a mortgage on a cookie cutter house with no yard is not for us. And we'd still have to make it into what we want. This way, When we buy some property where we plan on, we can take this when were done and live in it until were ready to build a house. People don't do this for economical reasons or to flip. Not on this scale. And its something we can do together we both like. She does the carpentry building the cabinets and I do electrical and mechanical.
"Most people live full time in an RV for fun. I do it to live debt free."

hohenwald48
Explorer
Explorer
For those who have done this before, is this an economical kind of project or is it just something you do for the fun of it? Seems like a good used travel trailer would make more sense from a dollars and cents point of view.
When seconds count, the police are only minutes away.

2019 Newmar Canyon Star 3627
2017 Jeep Wrangler JKU

Cruiseomatic
Explorer
Explorer
All the teal color on white surfaces is the flash from my phone camera. Reading your build now westend. Good stuff.








"Most people live full time in an RV for fun. I do it to live debt free."

westend
Explorer
Explorer
Look in the linked project in my signature line, The Cowboy/Hilton for some ideas. That was a complete gut and build. The only thing that wasn't removed was the shower stall.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

Cruiseomatic
Explorer
Explorer
Yes, EVERYTHING is coming out. Down to the studs. My current plan is to gut the place, replace ALL the luan panels with new. On the subfloor, The entire floor is one piece particle board like what a desk is made of with 2 large patches in it. My plan on that junk is cut it out in 4 ft sections and replace it with plywood of same thickness. Before I cut it out, remove the screws, mark the locations, cut the old out and remove then slide new in and re-screw. They build the floor in fullsize trailer houses like that. One 4X8 sheet at a time. If I understand correctly, none of the walls internally are load bearing so it should be fine. Not really on a time or financial budget. Not going to cut corners and sacrifice wants and needs over something.
"Most people live full time in an RV for fun. I do it to live debt free."

westend
Explorer
Explorer
You need to sit down with a pad and pencil and develop a plan on how to proceed with this.

This is either the first demolish and rebuild or you do it wrong every time. You need to remove all pipes, wires, and fixtures for starters. You don't walk up to a bathroom sink and try to break it off a wall, leaving the remnant hanging with pipes still in the same location. There is little likelihood that wires and switch locations can be maintained throughout the build.

Try to develop more thought into all of the processes. It's not difficult at the demolition stage but will be critical at the installation stages.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton