For those that hate the "friction hinges" (more like
binding hinges..) as much as I do, there is a fix.
I contacted Lippert and they gave me the P/N for the standard (non-binding) replacement hinge. It's LCI P/N 198295 retail $9.95 - Got them from RVupgrades.com. You need two of them; for top and bottom. Middle hinge is normal and can remain.
Naturally they aren't
exactly right:
New left, old on right
The new hinges are not drilled on the door-frame side. Rather than try to line up the new hinges with old holes, I simply drilled new ones in different places. The pic above was taken after I drilled the holes.
To remove the old hinges you have to grind the heads off the solid rivets and drive them inward with a punch. Then you can remove the single screw in each hinge "tab" and the screws at the edge of the door and the screen door. After that the hinge will fall off.
I did one hinge at a time so the other two hold everything in place. Because the hinges were slightly different in their mounting locations, I ended up with a few holes to fill. I just used some screws I painted white to hide the evidence.
I used stainless steel pop rivets to replace the solid rivets.
Here's the original hinge:
And the new improved hinge:
While I was at it I adjust the screen door so it didn't grind at the top. The main door also touched slightly but with the new hinges, they don't touch at all.
After adjusting the strikers and latches, the door works better than ever.
It took about 90 minutes and was well worth the effort to me. I probably could have modified the old hinges but why bother when the new parts are this cheap.
Hope this helps anyone interested in fixing their own binding hinges.
Cheers,
Scott