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How to test rv converter?

jornvango
Explorer II
Explorer II
Is it possible to test whether your RV converter is working (= keeping the battery charged) by using a multi-meter?

I don't think our rv's converter is charging the 12V AGM battery.

I checked:
1. Two fuses for the converter on electric panel are good
2. While unplugged from shore power: Multi-meter at battery shows 12.6V which also shows on the solar controller, and same reading shows with multi-meter at battery cables leaving from the electric panel.
3. While plugged into 30A shore power, same readings show as above.

To me, it's as if the converter is not doing anything: on shore power, I would expect the battery level to jump up to around 13.5 or higher.
Side note: the converter fan does come on once in a while.

The converter is 11 years old. How can I easily test if it's dead?
15 REPLIES 15

enblethen
Nomad
Nomad
Thanks for the update!

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker

jornvango
Explorer II
Explorer II
Update: I installed a new Progressive Dynamics converter series 4600 today and everything is working again. I also installed the optional remote control for the converter which shows what the converter is doing at any given moment (what stage of charging it is in).

Before I installed the converter, the battery was a 12.6V (thanks to the solar panel). Once I turned on the new converter, it jumped to 13.4V and it's been in the converter's 'normal' stage of charging since then.

23hotrodr
Explorer
Explorer
jornvango wrote:
Do not have to remove it. Just disconnect the output wires. Turn on the converter and measure the empty output lugs. Not rocket science.


I disconnected the 2 positive cables from the electric panel. I assume one of these cables goes to the battery, the other the converter.
One cable showed 12.6 (which is the current battery level), the other cable shows 0.00V


You have definitely confirmed your converter is not making 12 volts dc. You need to confirm that you have 120 volts ac feeding your converter as previously described in this thread. You cannot have 12 vdc out if you have no 120 vac into it. If you confirm 120 vac, you definitely have a problem with the converter. If you do not have 120 vac to the converter, you must resolve that problem.
2007 Itasca Suncruiser 35L
2000 Jeep Wrangler

jornvango
Explorer II
Explorer II
Do not have to remove it. Just disconnect the output wires. Turn on the converter and measure the empty output lugs. Not rocket science.


I disconnected the 2 positive cables from the electric panel. I assume one of these cables goes to the battery, the other the converter.
One cable showed 12.6 (which is the current battery level), the other cable shows 0.00V

cavie
Explorer
Explorer
time2roll wrote:
OK by checking battery voltage you have verified no converter power getting to the battery.
Most likely the converter is dead. You may as well remove it for a bench test. Yes you are looking for about 13.6 volts output any time it is powered up. Don't replace it with a WFCO.


Do not have to remove it. Just disconnect the output wires. Turn on the converter and measure the empty output lugs. Not rocket science.
2011 Keystone Sprinter 323BHS. Retired Master Electrician. Retired Building Inspector.

All Motor Homes are RV's. All RV's are not Motor Homes.

enblethen
Nomad
Nomad
OP needs to disable his solar or he could get false readings.

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker

wa8yxm
Explorer III
Explorer III
jornvango wrote:
Is it possible to test whether your RV converter is working (= keeping the battery charged) by using a multi-meter?


yes but why do that much work Two methods
1: identify the CONV breaker in your breaker panel or
2: The MAIN if you can not identify the CONV

Turn on lights and/or roof vent fan (Fantastic fan) Look and listen wioth the breaker off for one minute. now turn it on. Within 30 seconds the fan should speed up and in MOST cases lights get brighter if the converter is working.. NOTE this does not necessarly apply to some very old units not made since the turn of the century

With a multi-meter.. let rig sit converter off for 30 minutes and measure voltage either at converter connections or battery terminals NOTE voltage

Now turn on converter and re-measure and again in 30 minutes

post all readings and we will tell you.
Home was where I park it. but alas the.
2005 Damon Intruder 377 Alas declared a total loss
after a semi "nicked" it. Still have the radios
Kenwood TS-2000, ICOM ID-5100, ID-51A+2, ID-880 REF030C most times

BFL13
Explorer II
Explorer II
You have to confirm the shore power is getting to the converter. Assuming other 120v things work. The converter is on one of the 120v breakers--check that.

If the converter is plugged onto a receptacle, unplug it and plug it in to a known to be live receptacle, extension cord if required.

If it is hardwired, not a plug in (such as a Parallax 7xxx) your 120v is behind the metal panel covering the breakers. Take that off and find the black wire going up from the converter to its breaker. The white wire goes to the neutral buss. Check those wires for 120v. Another way to check that breaker is move the converter's black wire over to another breaker where you are for sure getting 120v.

If you are getting 120v to the converter itself, and no DC output, there is a 120v glass fuse on the converter's board where the 120v come in. You can jump that to see if it is blown.

If no joy, you can post the converter model and get recommended replacements. (The "PD guys" will say get a PD and I will say get a PowerMax, but that's only if you get that far )
1. 1991 Oakland 28DB Class C
on Ford E350-460-7.5 Gas EFI
Photo in Profile
2. 1991 Bighorn 9.5ft Truck Camper on 2003 Chev 2500HD 6.0 Gas
See Profile for Electronic set-ups for 1. and 2.

Old-Biscuit
Explorer III
Explorer III
Disconnect the the battery pos cable AT DC Dist panel
With AC power to converter...measure the DC Output of converter
13.2VDC Minimum

If less then converter is NOT functioning and will NOT maintain your batteries
Is it time for your medication or mine?


2007 DODGE 3500 QC SRW 5.9L CTD In-Bed 'quiet gen'
2007 HitchHiker II 32.5 UKTG 2000W Xantex Inverter
US NAVY------USS Decatur DDG31

MEXICOWANDERER
Explorer
Explorer
BOOT HILL

time2roll
Nomad
Nomad
OK by checking battery voltage you have verified no converter power getting to the battery.
Most likely the converter is dead. You may as well remove it for a bench test. Yes you are looking for about 13.6 volts output any time it is powered up. Don't replace it with a WFCO.

wolfe10
Explorer
Explorer
2oldman wrote:
12.6 means you're charged. Is the solar doing that?


Yes, 12.6 is an OK reading for a fully charged battery AT REST.

But, it is not OK for a properly working charger.
Brett Wolfe
Ex: 2003 Alpine 38'FDDS
Ex: 1997 Safari 35'
Ex: 1993 Foretravel U240

Diesel RV Club:http://www.dieselrvclub.org/

2oldman
Explorer II
Explorer II
12.6 means you're charged. Is the solar doing that?
"If I'm wearing long pants, I'm too far north" - 2oldman

enblethen
Nomad
Nomad
You must disconnect the wiring from the converter so as not to get false readings from solar system. Then check voltage output from the converter.

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker