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Replacing a A-frame Jack, need to enlarge 2" hole to 2-1/4"

Trailmanor13
Explorer
Explorer
Replacing my A-frame jack and the new one has the outside tube of
2-1/4" where my old one was 2". the 2nd (bottom) hole in the a frame is 2" and I need to enlarge it to 2-1/4"
This is on a Trailmanor 3326 travel trailer.
Is there any easy way to make that hole 1/4 inch larger?

Jack I am trying to install
https://www.curtmfg.com/part/28204
Thanks
24 REPLIES 24

jjrbus
Explorer
Explorer
WhatCummins12V98 said. Piece of pie! The circle
you drill out of your guide piece is called a rountuit. Now you have a rountuit for all those things you have been putting off till you get a rountuit!

Cummins12V98
Explorer III
Explorer III
Drill a 2-1/4" hole in plywood or steel and clamp over existing hole centering the template over existing hole. Drill away, ez-p-ze.
2015 RAM LongHorn 3500 Dually CrewCab 4X4 CUMMINS/AISIN RearAir 385HP/865TQ 4:10's
37,800# GCVWR "Towing Beast"

"HeavyWeight" B&W RVK3600

2016 MobileSuites 39TKSB3 highly "Elited" In the stable

2007.5 Mobile Suites 36 SB3 29,000# Combined SOLD

Trailmanor13
Explorer
Explorer
I was thinking of using my sawzall with a diablo metal blade and cutting 8 cuts about 1/4 of a inch in and using a vicegrip to bend them out some and then tapping the jack into the hole. The top hole in the A frame is big enough, just the bottom hole is too small. The metal is less than 1/8"

agesilaus
Explorer III
Explorer III
K Charles wrote:
2 1/4 hole saw is about $15 at any hardware store


The original hole will still have to be enlarged since the new jack will pass thru that. And I find enlarging an existing hole, with a hole saw, to be a tough job tho I'm sure there are tricks I don't know.

A good 2 1/4 in bimetallic saw blade runs about $18 plus a mandrel at $15 if you don't have one. A grinding stone is probably less than $5
Arctic Fox 25Y Travel Trailer
2018 RAM 2500 6.7L 4WD shortbed
Straightline dual cam hitch
400W Solar with Victron controller
Superbumper

okhmbldr
Explorer
Explorer
Use a grinder bit in your drill....just keep going round and round until the hole is the size you need.

K_Charles
Explorer
Explorer
2 1/4 hole saw is about $15 at any hardware store

TomG2
Explorer
Explorer
Exchange jack for one with a 2" tube.

agesilaus
Explorer III
Explorer III
Bumpyroad wrote:
weld a plate over the hole and use the right bit.
bumpy


A 2 1/4 inch metal bit?! Does he use a 3/8 or 1/2 inch drill motor? (Sarcasm on). Grinding seems much more practical for the average DIY selfer. Someone who does not own a metal working shop anyway.
Arctic Fox 25Y Travel Trailer
2018 RAM 2500 6.7L 4WD shortbed
Straightline dual cam hitch
400W Solar with Victron controller
Superbumper

Bumpyroad
Explorer
Explorer
weld a plate over the hole and use the right bit.
bumpy

jdc1
Explorer II
Explorer II
Grind away. 1/8" all the way around. That does sound unusual. They is a standard.