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Purchasing Warped Roof 1997 Bigfoot 2500 9’6”?

stupendous_man
Explorer
Explorer
Looking to purchase this 1997 Bigfoot 2500 9’6”, and everything looks good except for the front section of the roof. It appears to be sagging in front and to the side of the bedroom skylight. Rainwater is pooling in front of the skylight as well.

Is this evidence of water damage? I’ve heard on other forums that pooling rainwater is a bad sign. The rubber siding on the windows looks like it’s starting to pull away as well.
I tried to highlight the areas of concern in the attached photos.

The asking price is $10,200. Thank you for any advice.






75 REPLIES 75

rutzbeck
Explorer
Explorer
My 99 Bigfoot has a slight dip in that area and it hasn't caused a problem. Looking at the sealant around the other intrusions, they look like they need to be cleaned off and replaced. Also the tank vent doesn't have the vent caps on it. The vent cap helps prevent water between the camper and the vent. Bigfoot has a specific roof coat. It's not hard to do. I had a harder time getting the right stuff.

I would buy it if it was what I wanted. I love my Bigfoot and when it needs expert repair I take it back to Vernon, BC to a little shop that repairs them.

HMS_Beagle
Explorer
Explorer
Where fiberglass clamshell campers don't leak is along 70' of side seam.

There is a reason a 25 year old one will sell for >$10K.
Bigfoot 10.4E, 2015 F350 6.7L DRW 2WD, Autoflex Ultra Air Ride rear suspension, Hellwig Bigwig sway bars front and rear

jimh406
Explorer III
Explorer III
Clam shell TCs leak at the same place that other TCs leak. That is, they leak around lights, skylights, vents, etc. Once they get wet, they are just as bad as other TCs. Even fiberglass boats can leak around through hulls.

I think it would be possible to build up the low area though, but let's not pretend that clamshell fiberglass campers are perfect. Then, there is the major limitation of clamshells for some of us. That is, they have very limited space inside compared to a TC with slides.

If one design was perfect for everyone, there would be only one. 😄

'10 Ford F-450, 6.4, 4.30, 4x4, 14,500 GVWR, '06 Host Rainer 950 DS, Torklift Talon tiedowns, Glow Steps, and Fastguns. Bilstein 4600s, Firestone Bags, Toyo M655 Gs, Curt front hitch, Energy Suspension bump stops.

NRA Life Member, CCA Life Member

HMS_Beagle
Explorer
Explorer
ajriding wrote:
These fiberglass campers can leak and have little damage as the structure is, afterall, fiberglass. Just some cleaning agents and a rag can fix most water leak damage.
You will want to look for anywhere there is wood to see if the wood is water damaged.


The structure actually isn't fiberglass. The structure is a sandwich with a thin skin of fiberglass on the outside, thin luan plywood on the inside, and wood glued in-between to take the shear forces. Foam too, but the foam is quite weak compared to the wood. Each of the elements by themselves is weak and flexible, if any of these elements fail, you have a collection of weak and flexible elements. They have to all be there, intact and still bonded, to be strong.

Water staining can be cleaned up, but if the wood rots due to a neglected leak, that area will be weak and flexible, and likely needs to be fixed.

On the hatch over the bed, my 9.6 had an 18 x 18 as was required by regulation for fire exit. You cannot exit a 12 x 12. My 10.4 has a side exit from the bed area through the drivers side slider, probably impossible to use but maybe if you were chased by a fire you'd figure out how.

Some are doubting the price of a 25 year old camper. There is a marked difference in price between a 25 year old stick camper and a 25 year old fiberglass camper, and not without reason.
Bigfoot 10.4E, 2015 F350 6.7L DRW 2WD, Autoflex Ultra Air Ride rear suspension, Hellwig Bigwig sway bars front and rear

ajriding
Explorer II
Explorer II
Sagging roof discussion.

https://www.fiberglassrv.com/forums/f55/sinking-roof-87765.html

covered_wagon
Explorer
Explorer
I bought mine new in 03 and did a lot to it. I don't want to go thru another again so this 'old thing' which is better than new won't be going anywhere except long camping trips as usual. When you buy something like this you need to commit yourself to getting after the work it will need. Often the harder the work, the more it pays and carries with it a greater degree of satisfaction that will only prompt you to find more. It's a slippery slope to be an owner with high standards as long as it's not a lost cause or a pile of neglect your buying.

mbloof
Explorer
Explorer
Humm... only $10K for a 9.6' clamshell camper? Better run out and buy it!!

Any seals (including the window ones shown here) are going to fail with age. Simple/easy/cheap to get it resealed. Problem solved.

The sagging roof is likely only fiberglass/foam separation. This is what happens with these types of campers with age - the glue fails. While it can be a major issue if it is in key structural support areas (like on ether side of the pass through window) in front of the bedroom escape hatch does not look to be a real issue.

The clamshell campers age well as long as (like ANY other RV) the seals are maintained.

I'm surprised that they are not asking $15-20K for it knowing what the going rate of a new ones are. The biggest replacement item is the refridge. While many RV units will seemingly "work forever", they will degrade if operated to far off level for to long and are costly ($1-2K) to replace.


- Mark0.

3_tons
Explorer III
Explorer III
Agree on the eternabond, water seeped underneath and dripped from bath vent…Result, was that I layed down a good stream of Dicor then covered over it (for weather protection) with Eternabond…

3 tons

covered_wagon
Explorer
Explorer
I've seen problems with Eterna Bond tape so I do like ajriding said above and use lap sealant around my hatches and vents. I mask a discreet square area around the hatch and vents and work the lap sealant back and forth with a throw away brush. This insures working it into the surface and then pull the masking for a nice straight line around each one.

My factory hatch hinge was so close to the roof fiberglass I couldn't get a proper seal so the hinge leaked. After building an all new hatch in stainless with the hinge higher off the roof all is well.

Some openings on a fiberglass camper have wood around the rough openings, not many, so I did not know about yours. Mine did not.

BTW. my roof is warped upward where the wet bath is but it's minimal. The factory did that with the wet bath stall put in before the two clamshell halfs were together. It no biggy.

Bigfootford is correct about where the water goes you will see stains on the wood. Sometimes very slight or mostly down in the bottom of those bed side cabs.

ajriding
Explorer II
Explorer II
I scanned thru and didnt read most post bc traditionally they are answered by ppl without first-hand exp...

I owned a fiberglass TC.

Sagging is common for fiberglass shells and expected. This one looks good, and I would expect more sagging at the AC unit. Sagging can be fixed,or just leave it alone.

Remember, the fiberglass shell is basically a boat. boats can sit in water for decades and not leak. A sag will never leak, only a crack.

The window rubber trim is common and always happens.

The price seems about ballpark right for a Bigfoot, but compare it with others for sale.

The only place that camper can leak is at the penetration points, holes, screw holes, vents, windows. Not even the seam of top and bottom can leak. Leaks at holes or vents is not a camper issue, it is a maintenance issue and easily fixed.

These fiberglass campers can leak and have little damage as the structure is, afterall, fiberglass. Just some cleaning agents and a rag can fix most water leak damage.
You will want to look for anywhere there is wood to see if the wood is water damaged.

Eterna bond tape is great stuff, but it does leak where the tape over-laps itself. I would rip all that tape off and re-do with Lap sealant, or you could just put Lap sealant on the over lapping parts and likely have a good seal.

bigfootford
Nomad II
Nomad II
That looks like a 24/24 vent/escape hatch... BF did not put them on. A 12/12 is what normally is there.
I put a 24/24 vent/escape hatch in my 2000 years ago.
The curvature of the roof required a build up of the surface of the camper due to its arch. The vent frame is metal, not plastic and will not conform to the arc of the roof.
I used extra layers of Butyl tape to compensate but as I pulled the vent frame down It did create a bit of a dip in the front of the frame of the vent. I just let it be, That was 15 years ago. The fiberglas is pliable and the gelcoat has never cracked.

In my opinion, if there is no indication of water intrusion it would be a great deal.

BTW... Look in the cabinets on each side of the head of the bed and into the clothes storage on each side of the bed... Check for water damage there. That is where the water will go!
Even a leaking running light on the front of the camper will leak and run across the front head of the bed and then into the side cabinets! I learned that pretty easy years ago.

Jim
2000 2500 9.6 Bigfoot,94 F250, Vision 19.5, Bilstein shocks, air bags/pump, EU2000, PD 9260, Two Redodo 100ah Mini's, Aims 2500 Conv/Inv, 200W. solar, Morningstar Sunsaver 15A/ display panel, Delorme/laptop for travel, Wave-3 heat.

covered_wagon
Explorer
Explorer
Could be the camper jacks are low in the rear which is proper way to store a clamshell camper. Everything looks straighter than most. I think it's in good shape and what your seeing is simple dimple sag. My NL has some areas getting weak too but , no leaks. Use it as a pricing point to get a great deal'

Chances are if any wood needs replacing its just the sklight frame which is easy to do. Ive had mine all apart/ made my own stainless steel insulated hatch , new hinge etc.

notsobigjoe
Nomad III
Nomad III
Kayteg1 wrote:
From what I read in the past about fiberglass shell campers, they are build with the same idea boats are. To attach internal walls or cabinets, they glue pieces of wood to the shell and whey the wood can rot, small pieces should be easy to replace. For good DIYer that is as dealing with epoxy is not for everyone.


Yeah, I worked at a marina in Endicott NY a very long time ago and Bayliner had an enormous problem with just that. The wood would rot but impossible to get to because it was molded in. I helped do several floors during that time and wouldn't do it again. Back in those days everything wasn't disposable and you fixed what you bought. I still live in that time period! 🙂

Kayteg1
Explorer II
Explorer II
From what I read in the past about fiberglass shell campers, they are build with the same idea boats are. To attach internal walls or cabinets, they glue pieces of wood to the shell and whey the wood can rot, small pieces should be easy to replace. For good DIYer that is as dealing with epoxy is not for everyone.

notsobigjoe
Nomad III
Nomad III
Kayteg1 wrote:
I am surprised how little BigFoot owners participate in this topic.
When price looks high to me as well, the market changes and I assume OP did his research.
In my years of RVing I restored several different RV and all restoration were great success. But for all projects I was seeking solid base.
So it was Airstream, Prevost, Barth. All RV with solid frame and regardless 30 or 50 years of age - they generated lot of pleasure for me and later buyers.
When I never owned BF, the fiberglass shell is solid base for restoration. Long way from "toothpicks frame with skinny plywood slapped over to hold it" lot of other constructions present.
OP good luck with this or other purchase.


The only time I've ever been in a fiberglass shell camper was a northern lite and it was well built and beautiful. I agree with all you said because I too do my own work and am in the middle of rebuilding "so to speak" my lance 1181. It is also a hell of built machine. When members say that wood is present in the frame what does that mean? Is it so they have something to attach the inside walls and ceiling to? Or do they actually incorporate the wood in the pour of the mold. I'm asking because I don't know. Realizing they aren't going to drill holes in the shell...
Thanks, Joe