Travel Lite agreed to fix it under warranty, but I had to bring it back to IN.
700 miles later I arrived back at Travel Lite. It was there 4 days and they had about 30 hours of labor into fixing it. The entire passenger cabover side was black with rot (wood framing). This "leak" (I call it a manufacturing defect) did not happen in the one month I had it uncovered this year. It was obvious it had been leaking since Day One. It had bright yellow wispy fungus growing 1" thick on the wood framing under the bed. I had pulled the trim piece off and seen a small amount of this yellow stuff. It looked like pink fiberglass insulation. I was PRAYING it was just yellow colored fiberglass... Nope, it was a funky fungus.
The scary part is that no leaks were visible inside these units! Not. One. Drop. No mildew smells or wetness. Nothing. The interior looked brand spanking new and smelled new. The only time I saw any moisture was when it began leaking from under the siding and, at that time, it soaked the mattress inside.
The Warranty Manager did fit us in immediately to fix in under warranty. 3 guys worked on it, including the (new) factory Foreman. He didn't have to do that, but he did. And he is a new hire (like within the past month!), so it wasn't even his fault that this was built so bad. We stayed and watched it being fixed and the workers were very friendly and conscientious and did a terrific job for us. They answered my questions and did an all around wonderful job.
PM me if you want any further info. b/c I only TOUCHED on some of the issues. It was so bad that it was almost funny/unbelievable b/c it was like Keystone Cops... you just couldn't believe the cascade of problems from large to small.
From what I learned there was a time in 2013-2014 that they lost their long-term Factory Foreman and apparently had a run of units that had some serious defects (lack of caulk, lack of ANY butyl tape on parts, wiring issues (wrong gauge-too small to handle the load), plumbing leaks, refrigerators installed wrong - mine never did keep cold - it routinely heated up to 50 degrees inside so we carried 2 coolers, but I wasn't going to saw anything) kinked lines, etc. Those are just what happened on my personal unit).
OK, enough bad stuff. Here's the good:
Travel Lite did fix it under warranty.
They did fix it within 2 weeks of when I found the problem.
They seemed to do good work (this time.
Their new Factory Foreman is very experienced and also a d*mn nice person and a stand up guy. I think if he stays he will get things under control and Travel Lite will go back to being a good, solid entry level TC.
The interior finish work is perfect. No gimp, quality material (for the price) and nicely put together.
I love the inside!!!! I LOVE the layout and the size/weight of the unit. Perfect for my family. Travel Lite is the ONLY TC I found with the dinette seats located on the Left (single) & Right (double) - across from each other straight ahead against the cabover. The 770R design is amazing b/c it feels like you have so much room in it b/c of the placement of the dinette benches. No more "hallway" down the middle. 2 adults and a child can comfortably move around inside (albeit in a little ring-around-the-rosie manner LOL). But no one has to jump on the bed in order for the other person to leave the camper ๐
Now if they can just get the outside to hold up for more than one year everything will be great ๐
I wish them all the best b/c they are a small company and I hope they have identified and fixed their build issues. And I wish I could recommend their camper, but until they get some time fixing their problems I wouldn't be able to. But I LOVE the 770R and plan on keeping it.
P.S. - I did hours of online research before I bought this camper and up until 2013 they had a wonderful reputation and I only found one "bad" Travel Lite story online. Now there are a lot popping up from the 2013-2014 period... so hopefully this will be self-limiting and they will get back on track.