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Avion truck campers - Hundreds of photos

67avion
Explorer II
Explorer II
Without going into too much painful detail, we had a mishap several week-ends ago. While working with sand bag crews on the Mississippi River, the truck and camper fell into the flood waters as a road collapsed. Because of a number of issues dealing with the wrecker truck, we had to release the camper as the truck was reeled up over the bank. The good news is that the truck is as good as new after a thorough rinsing, inspection of brakes, etc. The bad news is that the camper was thoroughly drowned. A lot of people had far worse trouble than we did, so we consider ourselves lucky. The floods are ongoing as I write.

Our planned trip to Montana in June is called off. heh.

However, I have now convinced my dear Jane that its time to really update the TC. After drying for several days we pulled out the interior. Amazingly the Zolatone paint that I had applied last year is good as new after a cleaning.



Without burdening the TC family overmuch, I'd like to ask some advice other than don't park too near a flood :-).

My DW was overjoyed that I had a plan for the bathroom: a composting toilet developed by Nature's Head http://www.natureshead.net/. Our holding tank was practically unusable and there was no real grey water tank on the 67 Avion. Our plan is to rip out the bathroom and install one of these and converting the blackwater to a greywater tank. Any experience with this?

Finally, the roof. I admit that I have not really done the work I should have. Now, I need to remove the various sealants on the roof and repair it. We are also setting up for a solar installation. Any advice as to this?



Here's hoping I have posted the pictures correctly. And many thanks in advance for your advice.
4,347 REPLIES 4,347

rastaman33609
Explorer
Explorer
Garryk6.....That looks real nice, your layout was where I got my idea from. I have forgotten the reason why you had to elevate your sink.

I am now thinking that since I will not be replacing my water heater, If I move my sink to where the fridge was I could place a small gray water tank under it,in which I could place a drain valve through the heater service door, to drain when appropriate. Which would free up space for my 12volt fridge,,,as you did.

Now that I have seen yours and 67Avion. I am envious of your wood work. and I am seriously considering trying to strip the paint off my cabinets and seeing if I can take it all the way down to the original wood.....anyone have any thoughts on this process, and if the results would be worth it.

garryk6
Explorer
Explorer
67avion wrote:
rastaman wrote:
However I am reluctant to cut out the vertical upright where the original fridge was as I am wondering if it will affect the integrity of the structure.....any thoughts any one???


I don't think there is any danger of affecting the integrity of the structure. The monococque structural support is provided by the aluminum ribs and sheets.


My C10 is a 1966 and was totally gutted when I bought it. It is close to original now except I swapped the fridge for a chest style Engel. And placed it where the sink was, then moved the sink to where the fridge was. You can take everything out and not affect the strength.

Good luck!
Garry
Garry K
Wife + 4 kids
Retired Military Family.... Alway's on the move....
2002 F350 CCSB 5.4 6spd 4x4 in AK
1966 Avion C-10 Truck Camper

69_Avion
Explorer
Explorer
Its good to see some action going on again. I see some really nice work being done. I can't wait to see it as the restoration continues.
Ford F-350 4x4 Diesel
1988 Avion Triple Axle Trailer
1969 Avion C-11 Camper

67avion
Explorer II
Explorer II
rastaman wrote:
However I am reluctant to cut out the vertical upright where the original fridge was as I am wondering if it will affect the integrity of the structure.....any thoughts any one???


I don't think there is any danger of affecting the integrity of the structure. The monococque structural support is provided by the aluminum ribs and sheets.

SilverPompadour
Explorer
Explorer
Interesting about the fiberglass, I had only seen spray foam, learn something new every day. Sounds like your goals for end use are a bit different than mine(FL-PA?). My fridge will not be reinstalled, the vent has been removed and patched. My rig is primarily for winter use so heat and hot water are my priorities. I've been so focused on getting the wood replaced before winter, i've given little thought to the interior layout. The ceiling cabinets are the only interior wood I saved, all else was water damaged, Ill be starting from a blank page once I get the 'page' finished.
I am in no position to offer structural advise at this point. It is my observation that with the new wings and floor, a completely gutted(interior skin removed) C11 is a VERY rigid and sound structure, even on the jacks.
1968 Avion C-11
1993 Dodge D250 LE Cummins

rastaman33609
Explorer
Explorer
Silver, Yes that is fiberglass insulation...unlike most of the ones I have seen here which have foam.
I called Cayo, and he said that some of them did have that fiber glass, he didnt think that not having foam affected the integrity of the unit. So I am not too concerned, its a 1965,and lasted this long ๐Ÿ™‚
Your interior, looks good, the PO painted my cupboards so I am just going to repaint a different color.

I have removed the water heater and refrige, I will use a 12volt whynter compressor freezer/frige. Not sure how to use that extra space as I will not be installing a water heater. Anyone have any ideas.
I thought of placing a small water tank where the heater was. not sure how it could be plumbed.
I have a new 20 gallon tank to replace the original.

Still thinking of redesigning the counter top to accept the fridge, which is 23" wide so I would have to move stove and or sink. However I am reluctant to cut out the vertical upright where the original fridge was as I am wondering if it will affect the integrity of the structure.....any thoughts any one???

SilverPompadour
Explorer
Explorer


The hole where the AC used to be. Whoever installed the AC on this camper cut the hole in the wrong spot. There is a prewired, framed in spot just aft of the bunk where it should have gone. I imagine this happened alot.

Looking good Rastaman! Is that fiberglass insulation?
1968 Avion C-11
1993 Dodge D250 LE Cummins

SilverPompadour
Explorer
Explorer
Skipping ahead a few steps...

The construction is similar to the original ply/foam lamination. I only epoxied the perimeter and joints of the panels and left the center free to 'breathe'. Marine ply would have been nice, but way too expensive for my budget.
1968 Avion C-11
1993 Dodge D250 LE Cummins

SilverPompadour
Explorer
Explorer
Trying again

The interior BEFORE
1968 Avion C-11
1993 Dodge D250 LE Cummins

SilverPompadour
Explorer
Explorer
Thanks for the warm welcome. The camper wassold to me as a '69 C15. No such animal. Upon reading and decoding the SN FH 115 I learned its actually a 68.
I think I am running neck and neck with you Rastaman, the new floor and wings are in, the new bulkhead and overhung bunk are built and awaiting installation.

Trying to upload a photo
1968 Avion C-11
1993 Dodge D250 LE Cummins

Michael_111
Explorer
Explorer
D1trout wrote:
Michael111, I was perusing Avions on Craigslist last night and saw your camper for sale... I am sorry you're moving on. You have brought some interesting ideas to this forum.
It's very hard to stay the course if the restoration is major. Good luck on your next project.
Dick


Yes this is true
I just have no time at this point in my world.
I realized it was a year ago when i last worked on it. If id does not sell then i will just wait for the next opportunity to work on it. I am not giving it away
I know all the systems that i want to install and would be ready to push the order button if there would not be the work thingy in the way :M

We will see what happens, i definitely learned a lot from this forum

I would love to see this getting used and not just sitting around

Cheers

rastaman33609
Explorer
Explorer
This is the overhead bunk area, 1/2 ply below 1x8 ceder boards for support.

[img][/img]

wing boards installed

rastaman33609
Explorer
Explorer
Welcome Silver....I am just a few steps ahead of you on my rebuild.
This weekend was a major milestone for me, I finally got the wood installed in the wings. They were treated with CPES and epoxy. I have added new L brackets and reinforcement wood strips horizontally between the ribs in the channels, screwed down into the two layers of 3/4 ply.
The Overhead bunk wood will be installed next.

Its an exciting feeling now that things are going to be going back in, instead of out. To echo what everyone else has said, its uphill all the way, but don't get discourage. Just eat the Elephant one bite at a time.

67avion
Explorer II
Explorer II
Silver, welcome to our world.

D

D1trout
Explorer
Explorer
Michael111, I was perusing Avions on Craigslist last night and saw your camper for sale... I am sorry you're moving on. You have brought some interesting ideas to this forum.
It's very hard to stay the course if the restoration is major. Good luck on your next project.
Dick