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Rebuilding a 5th wheel from the frame up.

meinook
Explorer
Explorer
I bought a pretty cheap 32' toy hauler last summer and found a lot of water damage (rot, mold, mildew and smell). After getting into it I've decided to only way to completely rid the smell is to rebuild the entire thing from the metal frame up. Building what we want is more important than cost as this is a keeper trailer. So if it takes 2-3 years so be it.

I'd like a place to document the journey where people will be interested, answer questions, make suggestions, discuss options and most importantly NOT flame me for taking this on. I just want to share my project with others. And, with my "jack of all trades master of none" history, this is going to be pretty easy.

So, is there any interest in this here?

Blog started: Rebuild blog
50 REPLIES 50

Halmfamily
Explorer
Explorer
That's scary there's no wood under the aluminum siding.
2008 GMC Sierra 3500 SLT DRW D/A 4x4 (Big All)
2006 Ford F350 PSD SRW King Ranch 4x4 (Henry) (Sold)
B&W Companion, 90 Aux Fuel Tank, Scan Gauge II, Curt f/m hitch, Swagman XC
2015 Forest River Sierra 360 PDEK
DW Diane, DS Michael, FB Draco and Sabian

meinook
Explorer
Explorer
Haven't had time to research the blog due to pushing to get the design done. Here's what I have so far.


Still need to model appliances so I can place vents, windows and door. In the mean time, I'm researching prices on the web.

As far a the dismantle:


Hoping to be to frame by the weekend after the 4th.

With a good plan the shell should come together pretty quickly.

meinook wrote:
Stefonius wrote:
If you start this project up, please post a link so I can follow the progress!


It's started. I'm just trying to figure out should I blog it or post it here. I'll probably blog it but I need to learn how to do that.


I vote for the blog. It's a lot easier to keep a common location for all the info in one place. Then you can put a link to it in your sig for all to see. That's what I did and it worked well.
When I did my TT Rebuild I started my own website and posted the various pages and pics, the ones I linked to a copy of earlier in this thread that were posted by another site.
You could post it here but it's a lot harder to follow when it's punctuated with posts in between the rebuild info.
2007 GMC 3500 dually ext. cab 4X4 LBZ Dmax/Allison - 2007 Pacific Coachworks Tango 306RLSS
RV Rebuild Website - Site launched Aug 22, 2021 - www.rv-rebuild.com

meinook
Explorer
Explorer
Stefonius wrote:
If you start this project up, please post a link so I can follow the progress!


It's started. I'm just trying to figure out should I blog it or post it here. I'll probably blog it but I need to learn how to do that.

Stefonius
Explorer
Explorer
If you start this project up, please post a link so I can follow the progress!
2003 F450 Crew Cab, 7.3 PSD "Truckasaurus"
2010 Coachmen North Ridge 322RLT fiver "Habitat for Insanity"
I love my tent, but the DW said, "RV or Divorce"...

meinook
Explorer
Explorer
free radical wrote:

I like watching builds of all kinds,,there are quite a few on YT also if you need any ideas..
I would sugest if replacing any plywood use Exterior rated one!!
Next time should any leaks happen it wont get easily rotted..


Good idea. I'm actually thinking of, once the roof, exterior walls and siding are up, spraying the interior with Thompson's water seal before installing wiring, insulation and panels. The wall and ceiling panels will remain bare so if there is a leak they will show it first.

free_radical
Explorer
Explorer
meinook wrote:
I bought a pretty cheap 32' toy hauler last summer and found a lot of water damage (rot, mold, mildew and smell). After getting into it I've decided to only way to completely rid the smell is to rebuild the entire thing from the metal frame up. Building what we want is more important than cost as this is a keeper trailer. So if it takes 2-3 years so be it.

I'd like a place to document the journey where people will be interested, answer questions, make suggestions, discuss options and most importantly NOT flame me for taking this on. I just want to share my project with others. And, with my "jack of all trades master of none" history, this is going to be pretty easy.

So, is there any interest in this here?

I like watching builds of all kinds,,there are quite a few on YT also if you need any ideas..
I would sugest if replacing any plywood use Exterior rated one!!
Next time should any leaks happen it wont get easily rotted..

femailyetti
Explorer
Explorer
Pick a spot and start hacking, OCD it to death. have a large pile of money for when the What the ???? happens, Have fun, post it for all to see, get the fridge running as the rum and cold beer are going to help.

Bruce_Brown
Moderator
Moderator
I rebuilt a TT a few years back. I have about 400 hours in it - thats not a typo - 400, 395 of them were an absolute blast.

It is pretty easy work, just time consuming, but I sure enjoyed it. Have fun with it and feel free to ask any questions.
There are 24 hours in every day - it all depends on how you choose to use them.
Bruce & Jill Brown
2008 Kountry Star Pusher 3910

meinook
Explorer
Explorer
This is what I saw/bought:






Not bad really. BUT, this is what I found:





I found that link for you:

Bobs TT Rebuild
2007 GMC 3500 dually ext. cab 4X4 LBZ Dmax/Allison - 2007 Pacific Coachworks Tango 306RLSS
RV Rebuild Website - Site launched Aug 22, 2021 - www.rv-rebuild.com

First, welcome to the forum! ๐Ÿ™‚
I see you just joined a couple days ago.

Your proposed project is definitely doable. I did exactly the same thing with a TT. Took a while but I got it substantially done before a divorce situation forced me to sell it before I finished it.

However, it was a great experience. I took it right down to the fame, replaced every single piece of wood in all the walls, and almost all the floor joists. I designed and built a complete new roof for it and much more.

The single biggest thing I will encourage you to do is learn and understand how these things are built. In order to build new walls and build a new floor, the entire unit must be completely gutted. I can certainly detail more if you want.

I built a website where I had the entire project posted in pictures and descriptions, but unfortunately that site no longer exists.
I was approached by somebody once and asked permission to copy and use my material for their own RV site, which I did.

I'll dig up the link and post it here for you.

Good luck! It's a huge undertaking!! :B
2007 GMC 3500 dually ext. cab 4X4 LBZ Dmax/Allison - 2007 Pacific Coachworks Tango 306RLSS
RV Rebuild Website - Site launched Aug 22, 2021 - www.rv-rebuild.com

nineoaks2004
Explorer
Explorer
I did this with an old motorhome years ago, we drove it home with 2X4's holding the roof up, took almost a year to rebuild from the frame up all new appliances etc.used it awhile and finally gave it to a friends Daughter as it did not suit my needs. It was fun to do and expensive, but rewarding. I had a friend that ran an RV recycle shop so I got all the appliances etc. at his cost so I saved bunches of money. Good luck on your project.
By the time you learn the rules of life
You're to old to play the game

westend
Explorer
Explorer
There is a 36 page thread linked to in my signature line, "the Cowboy/Hilton". It describes renovation of a travel trailer from the frame up (although I kept walls, floor, and roof). This Forum has an application for picture sharing--Photoposting. It works well.

Good luck on your 5'er build. You'll be able to make it anything you want!
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

meinook
Explorer
Explorer
Snowman9000 wrote:
I'm sure we'd like to see it here. Although you will get unsolicited advice. Most will be useful.

You can sign up for a free blog at wordpress.com. You will have total control over comments etc. It'd be a great place to put it up for anyone to see.


I think I'll look into this. The post above you proves the fact you two make about a blog. Thanks.