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Battery cable size, need help with please.

sjturbo
Explorer
Explorer
I am putting together four series/parallel GC batteries and need some help with cable sizing. Batteries are all side by side, converter will be within 3'of batteries, inverter should be within 4', but the DC fuse board is 15' to 17' away. Am I correct that all "series" lengths need to be the same. And the same for the parallel lengths? And the lengths from the batteries to the converter and inverter?
23 REPLIES 23

ken_white
Explorer
Explorer
Depending on distance between inverter - batteries and converter - batteries, you may be able to use larger wire gauges and still have excellent performance.

This will save money and the cables will be easier to work with and fish through spaces...
2014 RAM C&C 3500, 4x4, Club Cab, Hauler Bed, DRW, Aisin, 3.73's, etc...

2013 DRV Tradition 360 RSS
LED Lighting
570W of ET Solar Panels
MorningStar MPPT 45
Wagan 1000W Elite Pro Inverter
Duracell EGC2 Batteries with 460 A-H Capacity

MEXICOWANDERER
Explorer
Explorer
Even at 30' total feeder length what smkettner recommends will lead to extremely low voltage drop. You will experience a stronger water pump and brighter incandescent lights.

mena661
Explorer
Explorer
smkettner wrote:
DC fuse board s/b fine with existing. If pulling wire go with #6 wire. Maybe #4 if you want to kill it.

I would go #4 for that converter/inverter combo. Same for interconnects.
X2

time2roll
Nomad
Nomad
DC fuse board s/b fine with existing. If pulling wire go with #6 wire. Maybe #4 if you want to kill it.

I would go #4 for that converter/inverter combo. Same for interconnects.

sjturbo
Explorer
Explorer
Thanks for the replies. The converter is a PD9270 and the inverter (not purchased yet), will likely be a 600 watt pure sine wave. The manual only indicates that the output terminals are rated for 2 to 14ga copper wire. They likely don't recommend a specific gauge for liability reasons.

beemerphile1
Explorer
Explorer
sjturbo wrote:
I am putting together four series/parallel GC batteries and need some help with cable sizing. Batteries are all side by side, converter will be within 3'of batteries, inverter should be within 4', but the DC fuse board is 15' to 17' away. Am I correct that all "series" lengths need to be the same. And the same for the parallel lengths? And the lengths from the batteries to the converter and inverter?


What size inverter? What size converter? Give us something to work with.
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2016 Silverado 3500HD DRW D/A 4x4
2018 Keystone Cougar 26RBS
2006 Weekend Warrior FK1900

time2roll
Nomad
Nomad

ken_white
Explorer
Explorer
Power/return cable size really depends on the current through the cable and acceptable voltage loss across the cable branch. So without some specific load and equipment details, any advice will only be a guess.
2014 RAM C&C 3500, 4x4, Club Cab, Hauler Bed, DRW, Aisin, 3.73's, etc...

2013 DRV Tradition 360 RSS
LED Lighting
570W of ET Solar Panels
MorningStar MPPT 45
Wagan 1000W Elite Pro Inverter
Duracell EGC2 Batteries with 460 A-H Capacity

2oldman
Explorer II
Explorer II
What does your inverter manual recommend?
"If I'm wearing long pants, I'm too far north" - 2oldman