cancel
Showing results for 
Search instead for 
Did you mean: 

2009 Silverado 3500 HD Duramax LMM overheating

Travel_glampers
Explorer
Explorer
I have the above truck towing a 14,000 pound fifth wheel. When the truck was new, it overheated going up to Eisenhower Tunnel (11.000+ feet) in June. Both the engine and transmission (Allison) temperatures went way up. Are there modifications I can make to the truck, to avoid this reoccurring?
18 REPLIES 18

2001400ex
Explorer
Explorer
On that year Duramax, it's normal to get up to 230 degrees water temp, fan kicks on then cools down and starts over again. As others have noted, kick the tranny in manual mode to be around 2,500 RPMs up the hill and it will run cooler. If it's truly overheating, you'll get a fuel filter error message. I had that once when I didn't shift down early enough on a long 35 mph pull.

To reduce temps, get a cold sir intake. I had an S&B and it ran cooler after getting it. You can also get bigger exhaust to get the air out quicker.
2017 Forest River Stealth SA2816
2020 GMC Denali 3500 Duramax
Anderson ultimate fifth wheel hitch

mapguy
Explorer
Explorer
busterja21 wrote:
i had an 08 dmax pulling about 13k up eisenhower and other CO passes. What i found works best is to put the tranny in manual shift,and keep the rpms around 2500 or slightly higher. engine temp sometimes climbs to 3/4 mark, but fan should kick in and bring it back down. seems counter-intuitive to the diesel to run at higher rpm, but it worked for me.


One the keys to keeping heat under control on the Duramax is to prevent lugging under load. This is actually true about all diesels. This usually means running in manual mode and keeping rpm in the sweet spot of the torque curve. Typically somewhere between 2100 and 2500 rpm depending on the model year.

if you run in "drive" the Allison is a bit slow to kick down under load -thus the need to run manual mode.

Also, if you don't hear that jet engine sound of the fan coming on as you near 200ish on the coolant temp - the fluid clutch on the fan has failed. Be aware that GM programs the coolant temp read out to be very static. It is a well documented item in the Duramax enthusiast world.

BenK
Explorer
Explorer
IIRC, there was a short lived Duramax heating problem that had to do with the fan shroud not sealing or something like that...but I'm not a diesel person and just remembered coming across that (read most anything related to thermal dynamics)
-Ben Picture of my rig
1996 GMC SLT Suburban 3/4 ton K3500/7.4L/4:1/+150Kmiles orig owner...
1980 Chevy Silverado C10/long bed/"BUILT" 5.7L/3:73/1 ton helper springs/+329Kmiles, bought it from dad...
1998 Mazda B2500 (1/2 ton) pickup, 2nd owner...
Praise Dyno Brake equiped and all have "nose bleed" braking!
Previous trucks/offroaders: 40's Jeep restored in mid 60's / 69 DuneBuggy (approx +1K lb: VW pan/200hpCorvair: eng, cam, dual carb'w velocity stacks'n 18" runners, 4spd transaxle) made myself from ground up / 1970 Toyota FJ40 / 1973 K5 Blazer (2dr Tahoe, 1 ton axles front/rear, +255K miles when sold it)...
Sold the boat (looking for another): Trophy with twin 150's...
51 cylinders in household, what's yours?...

Grit_dog
Navigator
Navigator
Interesting thread....
So you make an annual trip west but don’t hit the mountains, but now since you’re going back to (different) mountains you think it may overheat again?
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

larry_barnhart
Explorer
Explorer
107000 miles on our 05 duramax and no heating problems on ours and it was an Oct 04 build. You are correct many have. looks like our 05 has been better for us than your ford from the repairs you mentioned. Miles will bring on issues as you have said. Towing days will end when we ever get home again. Might just keep this truck to enjoy it in the garage. Happy towing everyonne. Chevman
chevman
2019 rockwood 34 ft fifth wheel sold
2005 3500 2wd duramax CC dually
prodigy



KSH 55 inbed fuel tank

scanguage II
TD-EOC
Induction Overhaul Kit
TST tire monitors
FMCA # F479110

FishOnOne
Nomad
Nomad
Travel glampers wrote:
Thanks for the info you all,

I'll be heading back to CO in June (San Juan Mts.).

Do you know what changes GM made?


GM's overheat issues was with 05 models only. You should be good.
'12 Ford Super Duty FX4 ELD CC 6.7 PSD 400HP 800ft/lbs "270k Miles"
'16 Sprinter 319MKS "Wide Body"

Roger10378
Explorer II
Explorer II
Most of the overheating problems were solved by 2009. Have you checked the stack for debris? This is one of the things that often affect the temp on an older truck.
2005 Cardinal 30TS
2007 Chevy 2500HD D/A

Travel_glampers
Explorer
Explorer
Thanks for the info you all,

I'll be heading back to CO in June (San Juan Mts.).

Do you know what changes GM made?

busterja21
Explorer
Explorer
i had an 08 dmax pulling about 13k up eisenhower and other CO passes. What i found works best is to put the tranny in manual shift,and keep the rpms around 2500 or slightly higher. engine temp sometimes climbs to 3/4 mark, but fan should kick in and bring it back down. seems counter-intuitive to the diesel to run at higher rpm, but it worked for me.
2019 CC F350
2017 Impact 312 Toyhauler
2014 Yamaha grizzly 700 (mine)
2013 Yamaha grizzly 550 (hers)
1998 Kawi Prairie 400 (boys)

ScottG
Nomad
Nomad
That was a common (and real) issue back then but yes, there are mods to make it better, although it may not totally solve the problem.
GM made changes a year or two later that took care of it.

Bionic_Man
Explorer
Explorer
If you didn’t get some sort of warning light you didn’t overheat.

Unless you are a huge fanboy of your truck manufacturer, you’ll notice an increase in temps when you are pulling in extremes. Somehow the guys with the name of their favorite brand in their screen name or posted boldly in their signature avoid it. ??
2012 RAM 3500 Laramie Longhorn DRW CC 4x4 Max Tow, Cummins HO, 60 gallon RDS aux fuel tank, Reese 18k Elite hitch
2003 Dodge Ram 3500 QC SB 4x4 Cummins HO NV5600 with Smarty JR, Jacobs EB (sold)
2002 Gulf Stream Sea Hawk 29FRB with Honda EV6010

Grit_dog
Navigator
Navigator
Good luck diagnosing an issue that happened once 10 years ago and never since.
There's nothing wrong with your truck if it hasn't overheated the last 10 years.
And since it was brand new then, there was probably nothing wrong with it then either.

Hard to believe the fan clutch has been out that long, but have you heard the cooling fan lock up?
If you were going slow and didn't have as much airflow and the right conditions, I could see it getting hot.
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

j3ff9ack
Explorer
Explorer
https://www.duramaxforum.com
2007 Jayco JayFlight 27.5 RKS
2014 RAM 3500 SRW CC CTD 68RFE

Travel_glampers
Explorer
Explorer
Thanks for the quick responses. The stock front bumper is still in place. This happened when the truck was brand new, and not since. Most of my driving is on flat land with one trip west per year. The temperature lights did not come on. Engine temp was higher than trans. So maybe this is a normal occurrence. As far as speed, I remember moving quite slow passing a semi, which was creeping.

Is the Duramax Forum on this website?