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Differential covers 101

agesilaus
Explorer III
Explorer III
PU Truck mag


That answered a lot of my questions about these covers. Extra large ones may not make a lot of sense because they disturb the oil flow in the housing.
Arctic Fox 25Y Travel Trailer
2018 RAM 2500 6.7L 4WD shortbed
Straightline dual cam hitch
400W Solar with Victron controller
Superbumper
54 REPLIES 54

ib516
Explorer II
Explorer II
What do shocks have to do with rear diffs? LOL
Prev: 2010 Cougar 322QBS (junk)
02 Dodge 2500 4x4 5.9L CTD 3.55
07 Dodge 3500 4x4 SRW Mega 5.9L CTD 3.73
14 Ram 2500 4x4 Crew 6.4L Hemi 4.10
06 Chevy 1500 4x4 E-Cab 3.73 5.3L
07 Dodge 1500 5.7L Hemi 3.55 / 2010 Jayco 17z
All above are sold, no longer own an RV

SidecarFlip
Explorer III
Explorer III
hone eagle wrote:
Ranho's are monroe shocks exactly the same with a look at me paint job(suckers), you pay for the paint .Bilstein's are not even from the same universe.


Don't know but I'm not buying Bilsteins. I'd buy Fox before Bilstein.

I need neither. My Skyjackers are fine. Besides at 6 over stock, it's had to find shocks to fit.
2015 Backpack SS1500
1997 Ford 7.3 OBS 4x4 CC LB

hone_eagle
Explorer
Explorer
Ranho's are monroe shocks exactly the same with a look at me paint job(suckers), you pay for the paint .Bilstein's are not even from the same universe.
2005 Volvo 670 singled freedomline 12 speed
Newmar 34rsks 2008
Hensley trailersaver TSLB2H
directlink brake controller

-when overkill is cheaper-

SidecarFlip
Explorer III
Explorer III
Bilsteins are like Rancho, pay for the name. Like bino's, buy Swarovski for 2 grand or buy Vortex for a grand. The Swaro's are marginally better but not a thousand bucks better. I have a pair of 10-40's. Only reason I have them is got them used for a grand.

I put the Skyjackers through some pretty hard times off road and never had issue one with leaks or fade. I had a Rancho steering damper that started leaking less than 6 months after I put it on.

Even Rancho is better than Nonroe Shocks. Those are real junk.
2015 Backpack SS1500
1997 Ford 7.3 OBS 4x4 CC LB

FishOnOne
Nomad
Nomad
SidecarFlip wrote:
I gave up on Rancho shocks a while back. I tend to pop the seals. Switched to Sky Jacker gas magnums. Much cheaper and no leaks.


Yes they're not the best quality shock, but I've decided to go with Bilstein shocks next, which I need to get them ordered and installed before winter.
'12 Ford Super Duty FX4 ELD CC 6.7 PSD 400HP 800ft/lbs "270k Miles"
'16 Sprinter 319MKS "Wide Body"

SidecarFlip
Explorer III
Explorer III
I gave up on Rancho shocks a while back. I tend to pop the seals. Switched to Sky Jacker gas magnums. Much cheaper and no leaks.
2015 Backpack SS1500
1997 Ford 7.3 OBS 4x4 CC LB

FishOnOne
Nomad
Nomad
Cummins12V98 wrote:
This is what a properly maintained diff looks like that tows 33-35k combined, with an aluminum finned factory cover.




This is what a proper diff looks like that tows, hauls, exposed to salt water with a steel finned factory cover, with no leaks, no adding amzoil to eliminate chatter, no after market non sense, no bs having to inspect gears and that non sense, no maintenance after 6.5years and 155k miles. As a matter of fact I used the Electronic Locking Diff (ELD)Lock this morning while getting out of the deer camp while pouring down rain.





'12 Ford Super Duty FX4 ELD CC 6.7 PSD 400HP 800ft/lbs "270k Miles"
'16 Sprinter 319MKS "Wide Body"

ksss
Explorer
Explorer
SidecarFlip wrote:
I would imagine that most people never change the differential fluid or even think about it. Just like transfer cases on a 4x4, out of sight, out of mind.

Me, I'll keep my stamped metal covers. Don't need no stinking aluminum ones.

On Class 8 trucks, the only time the fluid gets changed is if there is a component failure and even then if there is no collaterial damage (metal in the fluid), it just gets topped off, not changed.

Finally Class 8 gearboxes are filled for life, no change needed.


I change it on Construction class 8 trucks.
2020 Chevy 3500 CC 4X4 DRW D/A
2013 Fuzion 342
2011 RZR Desert Tan
2012 Sea Doo GTX 155
2018 Chevy 3500HD CC LB SRW 4X4 D/A
2015 Chevy Camaro ZL1

Cummins12V98
Explorer III
Explorer III
This is what a properly maintained diff looks like that tows 33-35k combined, with an aluminum finned factory cover.


2015 RAM LongHorn 3500 Dually CrewCab 4X4 CUMMINS/AISIN RearAir 385HP/865TQ 4:10's
37,800# GCVWR "Towing Beast"

"HeavyWeight" B&W RVK3600

2016 MobileSuites 39TKSB3 highly "Elited" In the stable

2007.5 Mobile Suites 36 SB3 29,000# Combined SOLD

wanderingbob
Explorer II
Explorer II
I have been pulling trailers with pickup truck for sixty years and have never had an issue with a rear end .You can keep your finned covers and I will forget that I even have a differential !

SidecarFlip
Explorer III
Explorer III
I would imagine that most people never change the differential fluid or even think about it. Just like transfer cases on a 4x4, out of sight, out of mind.

Me, I'll keep my stamped metal covers. Don't need no stinking aluminum ones.

On Class 8 trucks, the only time the fluid gets changed is if there is a component failure and even then if there is no collaterial damage (metal in the fluid), it just gets topped off, not changed.

Finally Class 8 gearboxes are filled for life, no change needed.
2015 Backpack SS1500
1997 Ford 7.3 OBS 4x4 CC LB

Dave_H_M
Explorer II
Explorer II
I did not get much if anything out of that read.

Do I need a dip stick if i keep an eye on the floor under the diffy?

Drain plugs? If I would happen to change diffy fluid ever 100K miles, I would probably want to get all the good stuff out from the bottom of the housing and take the cover off anyway.

BenK
Explorer
Explorer
Agree...but that is how it works for the general public... :S

dodge guy wrote:
bobsallyh wrote:
OEMs add them because it is a "monkey see-monkey do" business. Old Joe goes to a dealership for a new truck, sees a fancy diff cover. "Hey that's neat". Then goes to another make's dealership, another fancy diff cover, then to a 3rd dealership, "oh no, plain jane diff cover. But wait, next load of trucks at the 3rd dealership comes of the carrier truck, has fancy diff covers. Truck manufacture that supplies dealership 3 realizes they fell behind in the "fluff market" so they added them. And as far as a manufactures' cost on doing the R&D on a cover, the customer pays for it anyway. JMHO


Too bad that’s now how it works!
-Ben Picture of my rig
1996 GMC SLT Suburban 3/4 ton K3500/7.4L/4:1/+150Kmiles orig owner...
1980 Chevy Silverado C10/long bed/"BUILT" 5.7L/3:73/1 ton helper springs/+329Kmiles, bought it from dad...
1998 Mazda B2500 (1/2 ton) pickup, 2nd owner...
Praise Dyno Brake equiped and all have "nose bleed" braking!
Previous trucks/offroaders: 40's Jeep restored in mid 60's / 69 DuneBuggy (approx +1K lb: VW pan/200hpCorvair: eng, cam, dual carb'w velocity stacks'n 18" runners, 4spd transaxle) made myself from ground up / 1970 Toyota FJ40 / 1973 K5 Blazer (2dr Tahoe, 1 ton axles front/rear, +255K miles when sold it)...
Sold the boat (looking for another): Trophy with twin 150's...
51 cylinders in household, what's yours?...

dodge_guy
Explorer II
Explorer II
bobsallyh wrote:
OEMs add them because it is a "monkey see-monkey do" business. Old Joe goes to a dealership for a new truck, sees a fancy diff cover. "Hey that's neat". Then goes to another make's dealership, another fancy diff cover, then to a 3rd dealership, "oh no, plain jane diff cover. But wait, next load of trucks at the 3rd dealership comes of the carrier truck, has fancy diff covers. Truck manufacture that supplies dealership 3 realizes they fell behind in the "fluff market" so they added them. And as far as a manufactures' cost on doing the R&D on a cover, the customer pays for it anyway. JMHO


Too bad that’s now how it works!
Wife Kim
Son Brandon 17yrs
Daughter Marissa 16yrs
Dog Bailey

12 Forest River Georgetown 350TS Hellwig sway bars, BlueOx TrueCenter stabilizer

13 Ford Explorer Roadmaster Stowmaster 5000, VIP Tow>
A bad day camping is
better than a good day at work!

bobsallyh
Explorer II
Explorer II
OEMs add them because it is a "monkey see-monkey do" business. Old Joe goes to a dealership for a new truck, sees a fancy diff cover. "Hey that's neat". Then goes to another make's dealership, another fancy diff cover, then to a 3rd dealership, "oh no, plain jane diff cover. But wait, next load of trucks at the 3rd dealership comes of the carrier truck, has fancy diff covers. Truck manufacture that supplies dealership 3 realizes they fell behind in the "fluff market" so they added them. And as far as a manufactures' cost on doing the R&D on a cover, the customer pays for it anyway. JMHO