If I read your setup & changes...that much bigger ATF cooler is keeping your automatic cooler **AND** if your plumbed it back to OEM...that new ATF cooler is sending *COLDER* ATF into the main radiator.
Meaning it was adding cooling capacity to the main radiator and maybe no more with the bypass. Depends on what that bypass is set for
Ask what the 'after market' radiator is, as the OEM radiator is aluminum
How many row?
Staggered?
Flattened?
How many pass or sections?
How many fins on the internal ATF radiator ?
Finally :
Check if the thermostat in good order ? It might be sticking
How many times has the OATs coolant been flushed ? and assume with OATs coolant, not the good old American Green, right?
Check your fan clutch, they do wear out. Just changed mine and wanted severe duty, but NAPA didn't have one in stock. So it now has a HD duty fan clutch (they both couple at about the same percentage water pump shaft RPMs...diff is in the bearings keeping it from becoming airborne). NEVER install a 'standard' duty fan clutch on that engine
-Ben
Picture of my rig1996 GMC SLT Suburban 3/4 ton K3500/7.4L/4:1/+150Kmiles orig owner...
1980 Chevy Silverado C10/long bed/"BUILT" 5.7L/3:73/1 ton helper springs/+329Kmiles, bought it from dad...
1998 Mazda B2500 (1/2 ton) pickup, 2nd owner...
Praise Dyno Brake equiped and all have "nose bleed" braking!
Previous trucks/offroaders: 40's Jeep restored in mid 60's / 69 DuneBuggy (approx +1K lb: VW pan/200hpCorvair: eng, cam, dual carb'w velocity stacks'n 18" runners, 4spd transaxle) made myself from ground up / 1970 Toyota FJ40 / 1973 K5 Blazer (2dr Tahoe, 1 ton axles front/rear, +255K miles when sold it)...
Sold the boat (looking for another): Trophy with twin 150's...
51 cylinders in household, what's yours?...