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Understanding the generator wiring

moonlitsouls
Explorer
Explorer
Hey guys , so ive been doing some upgrades to the electrical system of my eagle cap 811 , im in the process of installing a victron multiplus inverter charger

As i learn more about the camper wiring and 12v electrical in general , i contacted eagle cap to ask them what the source was of two particular wires. They told me these two wires were actually coming from the generator

Ive attached a photo of these two wires , and a wiring schematic from eagle cap for reference ,

Shore power / generator power runs through a transfer switch and then to the ac panel

But , these two wires are not actually on the diagram (likely because its just an optional add on)

Here's what's confusing me

These wires from the generator were actually previous wired directly onto the battery (I've since moved them to pos/neg busbars

Apparently these wires turn ON the generator by way of the 12v switch located in my control panel section so to speak , its just the simple Onan start / stop switch to turn on the gen

So how does this work exactly ? The switch turns on the generator , but why do we need two 4awg wires running from the battery to the generator ?

the power from the gen should be going from the gen to the transfer switch to the ac panel



14 REPLIES 14

noteven
Explorer III
Explorer III
Yes you can put panels on top of one another on a truck camper

Link to video

moonlitsouls
Explorer
Explorer
pianotuna wrote:
moonlitsouls wrote:
mkirsch wrote:
moonlitsouls wrote:
But i think i got it now , these wires simply power the starter motor to my generator , then the output goes through the transfer switch , all that made sense to me. It never occured to me the gen needed a power source to start up


You connected them back to the battery, right? You want a direct connection to the battery for these. No fuses. No bus bars.



Morning , I run these off my busbars, I moved everything to busbars.

You think i should move them back?


No.

If you decide to move them back, have a circuit breaker or catastrophic failure fuse near the battery.

The other possibility would be too small wire to the buss bars. I think that is probably unlikely


my main battery positive runs through a 100a fuse , all good. the gen start up wires are pulling power from the positive and neg bus

pianotuna
Nomad II
Nomad II
moonlitsouls wrote:
mkirsch wrote:
moonlitsouls wrote:
But i think i got it now , these wires simply power the starter motor to my generator , then the output goes through the transfer switch , all that made sense to me. It never occured to me the gen needed a power source to start up


You connected them back to the battery, right? You want a direct connection to the battery for these. No fuses. No bus bars.



Morning , I run these off my busbars, I moved everything to busbars.

You think i should move them back?


No.

If you decide to move them back, have a circuit breaker or catastrophic failure fuse near the battery.

The other possibility would be too small wire to the buss bars. I think that is probably unlikely
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

moonlitsouls
Explorer
Explorer
mkirsch wrote:
moonlitsouls wrote:
But i think i got it now , these wires simply power the starter motor to my generator , then the output goes through the transfer switch , all that made sense to me. It never occured to me the gen needed a power source to start up


You connected them back to the battery, right? You want a direct connection to the battery for these. No fuses. No bus bars.



Morning , I run these off my busbars, I moved everything to busbars.

You think i should move them back?

mkirsch
Nomad II
Nomad II
moonlitsouls wrote:
But i think i got it now , these wires simply power the starter motor to my generator , then the output goes through the transfer switch , all that made sense to me. It never occured to me the gen needed a power source to start up


You connected them back to the battery, right? You want a direct connection to the battery for these. No fuses. No bus bars.

Putting 10-ply tires on half ton trucks since aught-four.

3_tons
Explorer
Explorer
moonlitsouls wrote:
3 tons wrote:
Wow!…How do you fit nearly 1000w on top of a truck camper??

3 tons


wait , you mean im not supposed to put them on top of each other? 🙂


Oh, I think I get it - it’s in a sandwiched thermionic generator configuration, right??

3 tons

(p.s. my EC 995 would be so lucky - lol)

moonlitsouls
Explorer
Explorer
3 tons wrote:
Wow!…How do you fit nearly 1000w on top of a truck camper??

3 tons


wait , you mean im not supposed to put them on top of each other? 🙂

3_tons
Explorer
Explorer
Wow!…How do you fit nearly 1000w on top of a truck camper??

3 tons

moonlitsouls
Explorer
Explorer
pianotuna wrote:
Nice equipment choices.

Will you go the auto generator start route?


hello , i dont think so, id like to use the generator for only emergencies. I have almost 1000w of solar so im hoping that covers all my needs.

pianotuna
Nomad II
Nomad II
Nice equipment choices.

Will you go the auto generator start route?
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

moonlitsouls
Explorer
Explorer
3 tons wrote:
I think you may be over-thinking it a bit…JMO

You didn’t mention whether or not you have a onboard genny?…

If not:

Since the Victron has it’s own built-in ATS switch (priority, shore or gen power), consider simply re-routing your shore power cord to the Victron, then from the Victron to the Main panel…

If so: Re-route the Shore power / Genny ATS output from the main panel to the Victron (and complete as mentioned above)…

Having said that, with an inverter you may also want to consider adding a sub-panel so that the inverter cannot inadvertently power up the OEM converter-charger (resulting in a’round-robin’ affair…), refer (passive power sensing-switching), water heater (or say, other wasteful consumers) etc…

Feel free to PM me for more ideas

3 tons


Hey 3 Tons , yes its an onboard onan generator , i included a wiring schematic.

But i think i got it now , these wires simply power the starter motor to my generator , then the output goes through the transfer switch , all that made sense to me. It never occured to me the gen needed a power source to start up

3_tons
Explorer
Explorer
I think you may be over-thinking it a bit…JMO

You didn’t mention whether or not you have a onboard genny?…

If not:

Since the Victron has it’s own built-in ATS switch (priority, shore or gen power), consider simply re-routing your shore power cord to the Victron, then from the Victron to the Main panel…

If so: Re-route the Shore power / Genny ATS output from the main panel to the Victron (and complete as mentioned above)…

Having said that, with an inverter you may also want to consider adding a sub-panel so that the inverter cannot inadvertently power up the OEM converter-charger (resulting in a’round-robin’ affair…), refer (passive power sensing-switching), water heater (or say, other wasteful consumers) etc…

Feel free to PM me for more ideas

3 tons

moonlitsouls
Explorer
Explorer
KD4UPL wrote:
Those wires are likely to power the starter motor to crank your generator to get it started. They have nothing to do with controlling it. They have nothing to do with it's output.



Thanks for the reply , im also confused about the connection between the switch and the wires , is the switch wired to the gen itself , then the gen uses these wires to pull power from the battery to start up?

KD4UPL
Explorer
Explorer
Those wires are likely to power the starter motor to crank your generator to get it started. They have nothing to do with controlling it. They have nothing to do with it's output.