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Our custom true flatbed truck camper build thread

Jfet
Explorer
Explorer
Ok, I am going to collect random thoughts and progress pictures and put them here in a thread.

Goal: Construct a true flatbed camper with cabover, no slideouts but full 8 foot floor width inside. This will mount on a 2006 Isuzu NRR truck with a GVWR of 19,500 pounds and a current dry weight of 8700 pounds. The truck has a 20 foot flatbed that is 8 feet wide. The camper will take up 11 feet of the flatbed and the remaining area will be home to a future garage for our toys. We will install a hitch so we can pull our 17 foot Montgomery sailboat (trailer + boat is about 2200 pounds). The camper and garage will be removeable so the flatbed can be used for other purposes, or in case the truck needs extensive shop repairs down the road. Or if we are in Alaska and want to go pick up 3 cords of firewood or something 🙂

Here is a picture of the truck with some important dimensions:

518 REPLIES 518

jimh406
Explorer III
Explorer III
Nice rig Jfet!

'10 Ford F-450, 6.4, 4.30, 4x4, 14,500 GVWR, '06 Host Rainer 950 DS, Torklift Talon tiedowns, Glow Steps, and Fastguns. Bilstein 4600s, Firestone Bags, Toyo M655 Gs, Curt front hitch, Energy Suspension bump stops.

NRA Life Member, CCA Life Member

sabconsulting
Explorer
Explorer
That's truck camper porn damn-it. :C

Now get out and do some camping in your fantastic new camper and do us a trip report :B

Steve.
'07 Ford Ranger XLT Supercab diesel + '91 Shadow Cruiser - Sky Cruiser 1
'98 Jeep TJ 4.0
'15 Ford Fiesta ST
'09 Fiat Panda 1.2

kereams
Explorer
Explorer
Awesome! I am an avid dual sport rider and off-road racer. I ride orange though, so I wont hold those blue bikes against you. 😉 I even do trials events on my little Scorpa, which has a Yamaha engine in it. I am really curious what you're doing for ramps. Any ramp pics and ramp storage ideas?
*2011 F350 SRW CC/LB/PSD - Mods: Custom overload springs with custom early engagement blocks~Firestone Airbags~Hellwig Big Wig Rear Sway~Rancho RS9000XL~Bilstein Steering Damper~19.5" Hankook DH01'a on steel wheels.
*2012 Chalet Ascent S95R Camper

Jfet
Explorer
Explorer
NSFW (it may make you want to leave early)

So sexy it hurts.

bka0721
Explorer II
Explorer II
A friend of mine just had his sweepers and Garbage trucks done with specific location cameras with split screen monitors. He had Car Toys do the installation and supply the hardware. Works pretty slick and very solid equipment.

b
08 F550-4X4-CC-6.4L Dsl-206"WB GVWR17,950#
09 Lance 1191
1,560wSolar~10-6vGC2-1,160AmpH~Tri-Star-Two(2)60/MPPT~Xantrex 2000W
300wSolar~2-6vAGM-300AmpH~Tri-Star45/MPPT~Xantrex 1500W
16 BMW R1200GSW Adventure
16 KTM 500 EXC
06 Honda CRF450X
09 Haulmark Trlr

Jfet
Explorer
Explorer
BoonHauler wrote:
How about a link for the camera system?

Thanks /=)


I bought the 4 camera system here:

http://www.bhphotovideo.com/c/search?Ntt=RERVS7707100&N=0&InitialSearch=yes&sts=ma&Top+Nav-Search=

If you want to go cheap and just need a rear camera, Costco has the same system with just the one camera (expandable to three) for around $199.

BoonHauler
Explorer
Explorer
How about a link for the camera system?

Thanks /=)
05 RAM 3500 CTD 4x4 Q/C Laramie DRW/NV5600/3.73, B&W Gooseneck, MaxBrake, PacBrake PRXB, Brite Box Fogster, BD steering Box Brace
2014 BoonHauler 3614

Jfet
Explorer
Explorer
We took the camper on a first trip today. Just a drive to see how things felt. It did great and does not sway. I really barely notice it is there. The RearViewSafety four camera system is awesome and lets me see all around. Without that I am blind directly behind me which makes backing up somewhat disconcerting. The side cameras automatically switch view when you operate the turn signals then switch back to multi-camera view.

We had some concern (maybe silly) that the aluminum roof would ripple in the wind and so mounted a GoPro up there at the back looking forward to watch the roof line as we drove. The roof is only held down along the edges and sides and is allowed to float in the middle. We decided to do this because of thermal expansion. The other day when it was in the low 90s I did notice some slight bulges but when it cooled off they contracted back to flat as expected. The Raptor truck bed liner is flexible and seemed fine.

We went down a country road and the GoPro caught some video of the low hanging small branches over the road. The roof is 11'9" off the ground (it is tall!). I put a short clip of the video on youtube and linked it below. It isn't that exciting unless you have spent 1.5 years building a camper from scratch in your garage.

http://youtu.be/SrZtV7o0i00

recycler
Explorer
Explorer
camper sure looks nice on the truck..
1999 F550 truck conversion

Explorer1016
Explorer
Explorer
Very nice work. I have been following you from you first post and I am happy to see the progress you have made. This was quite the undertaking!
2008 Host 300 Super 'C'
2008 Ford F-550 Chassis
Diesel
4x4
Lariat crew cab
20' enclosed car hauler/garage
'87 Jeep rock crawler
Turbo'd

Bedlam
Moderator
Moderator
Considering that you will have a garage behind the TC on the same flat bed, I don't feel it needs to be registered. If you are doing this to ensure your truck is not classified commercial, you might consider reclassifying the entire rig as an RV once you complete your build. I would call it a Super C toy hauler.

Host Mammoth 11.5 on Ram 5500 HD

kereams
Explorer
Explorer
If you're ever in Beaverton you are welcome to feel the stability of my Brophy steps.

Are you completely sure you have to get a plate for that in Washington, considering its construction, attachment to the truck and the fact that it doesn't overhang the rear? I don't know how much you have researched it but, being born and raised in Washington, I'd forgo it and use it without a dedicated plate. Claim stupid if someone pulled you over, which I highly doubt would ever happen. That's just me....
*2011 F350 SRW CC/LB/PSD - Mods: Custom overload springs with custom early engagement blocks~Firestone Airbags~Hellwig Big Wig Rear Sway~Rancho RS9000XL~Bilstein Steering Damper~19.5" Hankook DH01'a on steel wheels.
*2012 Chalet Ascent S95R Camper

rickeoni
Explorer
Explorer
overwhelming and humbling at the same time.
2008 F450
2007 Adventurer 85WS
2012 Haulmark "The Garage"
2016 Outdoors RV Glacier Peak 26 RKS

Jfet
Explorer
Explorer
Thanks everyone for the nice comments. It feels surreal to see the camper on the truck in the driveway.

BoonHauler and kereams: Thanks for the links to the steps. We do want something. We have considered an external stepladder that we put in place when parked and store between the headache rack and truck cab. I like the idea and ease of a built in scissor step under the flatbed but I don't know how they feel (stability) and I don't know if I want to lose that much real estate under the camper (a 25 inch step would take up the space of a very nice under-camper storage box.)

Silversand: Sure, we will be posting performance updates. The first thing I have to do is get a silly VIN for the camper so I can get a license plate. The first WA state inspection station I called had a 2 month waiting list. I finally found one with only a 1 month wait. Government at work.

Dave: We will post the build cost at some point. It isn't finished yet and we also have not totaled up the receipts. I do think it is probably the cheapest 8 foot headroom true flatbed camper with seamless aluminum roof that you can't buy.

dave17352
Explorer
Explorer
Maybe this has all ready been asked. Also maybe you do not want to share or all ready have. I am very curious the cost of building the camper? Without the truck.

Looks great!
NOW 2017 Leprechaun 260ds
2005 Forrest River Cardinal 29rkle FW
1998 Lance 980 11'3" TC
2017 CHEVY 3500 SRW 6.0
B@W turnover ball @ companion Hitch
Honda eu3000 generator mounted on cargo rack
Crestliner 1850 Fish Ski boat mostly fishing now!