I read the whole 21 page thread. All of the experimenters that are using the water heater and a heat exchanger, no matter how sophisticated (PWM pump speed controllers, fan relays, plenum engineering, etc) are seeing some success from using the water heater as hydronic heaters.
I've discussed this a few times on this Forum (I know Roy B is contemplating it) and there are few experimenters. SMKettner uses a pump for water recirculation purposes and a few others have tapped into the water heater for various reasons. None have reported heater failure or any disturbance of the rest of the hot water system.
I'll probably be trying this as I do some other mods. I don't plan on a small heater core supplying enough heat to keep me comfortable in a 22" trailer (that would be awful nice, though) but as an adjunct to the main system, especially heating the forward dinette area that is more chilled than any place else.
To Shadow Catcher,
Can you give any tips or capsulize any salient points of the heat exchanger use and installation? I'm mostly looking for do's and dont's that you may have encountered, not super-accurate heat transfer figures.