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Torqlift Revolution step install

azrving
Explorer
Explorer
I installed a Torqlift model A7804 step system on my FW last week. After doing an axle flip I had looked at Lipert and other brands of 4 step units but also read about having to support them. I figured if a 3 step bounces, a 4 step would be even worse so I never bought.

This Torqlift 4 step unit is designed to fit between the common 27 1/2 inch width mounts. They also offer bracket kits for various models. I had to trim my factory angled brackets where the step quadrant sweeps through its slot. It was a minor amount with a cut off wheel. You wouldnt have to notch the bracket but the step may stick out just a little more. Mine are just slightly recessed behind the door cavity trim.

These steps are very solid and look fantastic.
There are 3 adjustment notches to choose from for a wide range of adjustment. When they are closed there is a spring clip to lock them in place or even use a padlock. The "All terrain landing gear" have spring loaded pins for quick adjustments.

I wondered about the strength of these steps when looking at the website but when the box arrived I realized it's no cheesy system. Everything is aircraft grade aluminum and stainless steel. It's very heavy duty. They are more expensive than the old style stuff but they are well worth it.

I first cut the rivets and removed the old steps.


Cut all the step frame welds.


Cut the welds as good as possible and kept bending the old frame plates until they broke loose.


Old frame plates removed.


I had remove the steps from the frame according to Torqlifts instruction sheet. While fitting the Torqlift frame into the opening I was able to mark the areas of my frame brackets that needed to be notched.


Torqlift frame bolted in place.


Done


Trash


Guide plates when stowed.


11 REPLIES 11

profdant139
Explorer II
Explorer II
Someone asked about whether you can add an extra step and how tricky it is. Although I haven't actually done that modification to my new Glow Steps, it looks like the job should not be too hard. All of the steps are secured to the "scissor" hardware with fairly ordinary quarter inch bolts, with hex heads requiring a seven-sixteenths wrench. So it should not be difficult to unbolt one of the steps, insert a new step, and then reattach the bolts.

The only caution is this: make sure the bolts are properly torqued. If they are too loose, then the whole set of steps will deploy too fast, with a hard impact. (I know this because the other day, I tried loosening all of those bolts just a little as an experiment, to see if the steps would deploy faster. They sure did, and that's not a good thing. Don't do what I did.)

When the bolts are properly torqued, the whole assembly deploys smoothly but not catastrophically.
2012 Fun Finder X-139 "Boondock Style" (axle-flipped and extra insulation)
2013 Toyota Tacoma Off-Road (semi-beefy tires and components)
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About our trailer
"A journey of a thousand miles begins with a single list."

IBcarguy
Explorer
Explorer
I think these are great and all the reviews I've seen brag about how well they are made and stable they are compared to factory folding steps. The only thing that I didn't like was the price! They are very expensive. Anyone seen any other makers of folding steps that are more reasonably priced?

azrving
Explorer
Explorer
myredracer wrote:
rjxj wrote:
I installed a Torqlift model A7804 step system on my FW last week. After doing an axle flip I had looked at Lipert and other brands of 4 step units but also read about having to support them. I figured if a 3 step bounces, a 4 step would be even worse so I never bought.



How high is the floor of your trailer above the ground elevation with level ground & level trailer?

There is a wide variation in floor heights in trailers due to different equalizers, springs, over/under slung axles and tire dia. and height of I-beams and the bottom step adjusts from min. 7.5" above grade to +10.5" above grade.


38 inches

myredracer
Explorer II
Explorer II
rjxj wrote:
I installed a Torqlift model A7804 step system on my FW last week. After doing an axle flip I had looked at Lipert and other brands of 4 step units but also read about having to support them. I figured if a 3 step bounces, a 4 step would be even worse so I never bought.



How high is the floor of your trailer above the ground elevation with level ground & level trailer?

There is a wide variation in floor heights in trailers due to different equalizers, springs, over/under slung axles and tire dia. and height of I-beams and the bottom step adjusts from min. 7.5" above grade to +10.5" above grade.

myredracer
Explorer II
Explorer II
93Cobra2771 wrote:
Did you do a weight comparison between the old and new steps?


The 4-step version is approx. 7 lbs lighter than the OEM steel 27.5" wide 3-step Lippert stairs.

azrving
Explorer
Explorer
grizzzman wrote:
If you dont mind my asking. Did you gain ground clearance under the steps as compaired to the old steps?


I believe it's about the same. I looked for an old photo of my rig but they all have the old step extended. It says the collapsed height is 11 inches.

93Cobra2771
Explorer
Explorer
Did you do a weight comparison between the old and new steps?
Richard White
2011 F150 Ecoboost SCREW 145" 4x4
Firestone Ride-Rite Air Springs/Air Lift Wireless Controller
2006 Sportsmen by KZ 2604P (30')
Hensley Arrow

grizzzman
Explorer
Explorer
If you dont mind my asking. Did you gain ground clearance under the steps as compaired to the old steps?
2019 Ford F150 EcoBoost SuperCrew
2016 Rockwood Mini Lite 2504S. TM2030 SC2030
640 Watts Solar. Costco CG2 208 AH and Lifepo4 3P4S 150 AH Hybrid. ElectroDacus. Renolagy DC to DC charger. 2000 Watt Inverter.
Boondocking is my Deal

azrving
Explorer
Explorer
edatlanta wrote:
I read on their site that a step can be added or removed easily when needed, but there doesn't seem to be a video to show how it is done.

Do you know how easy this is?


I noticed that too. I assume it means that one more segment of aluminum riser links and another step can be bolted on. Maybe someone from Torklift will respond.

edatlanta
Explorer
Explorer
I read on their site that a step can be added or removed easily when needed, but there doesn't seem to be a video to show how it is done.

Do you know how easy this is?
Ed
KM4STL

2006 GMC 2500HD CCSB 4x4 Duramax/Allison, Titan 52 gallon fuel tank, Prodigy Controller, B&W Companion Hitch, Progressive Industries EMS-PT50C, TST Systems 507 TPMS
2010 Jayco Designer 35RLTS,Cummins/Onan RV QG 5500 EVAP
Fulltime since 2010

hawkeye-08
Explorer III
Explorer III
Nice job! Thanks for sharing