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What gauge wire from batteries to inverter

opnspaces
Navigator II
Navigator II
I am going to install an inverter in my trailer and am curious about what gauge wire I need to run from the batteries. To be honest I really don't have an application or device I want to run off it. I just want to do it for the "because I can" factor. I plan to mount the inverter against the front wall of the trailer so I don't imagine more that ten feet of DC wiring from batteries to inverter. Below is what I have to work with since I already own them.

A Zamp 2000 watt pure sine model ZP-2000ps. What gauge wire would I need to get optimal use from this? (Figure 10 feet from battery to inverter). This is the one I'll probably use as this is what I had in mind when I bought it.

or

a Zamp 600 watt pure sine model ZP-600ps. What gauge wire would I need if I decided to install this model instead. (Figure 10 feet from battery to inverter).



Is voltage drop a concern in this kind of setup, or is that mostly a concern with solar installs?

Thanks
.
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48 REPLIES 48

BFL13
Explorer II
Explorer II
Look up the manuals for some other 2000w inverters and see what they say you need, then do that with yours.

Hint: A 2000w inverter loaded to 2000 will pull 200 amps from the battery bank (use the "divide by 10 rule" which also covers efficiency losses)

EG, I have a 2000w inverter that says to use a 500amp ANL fuse and 1/0 wire up to 6 ft and 3/0 wire up to 10 ft. Over 10 ft they say to call their tech support.

Other 2000 w inverter specs say use a 250 fuse instead of that 500 but apparently the 500 is to cover for the inverter's surge rating of 4000w. Anyway you do know you need to fuse for at least 200 amps on the wire.

On 2000 vs 600, note that the 2000 will run everything (some one at a time) like your microwave, toaster, kettle, etc. The 600 is too small for many things but will do the television etc. For running the fridge on 120v going down the road, people have learned that a 600 is marginal for that too--a 1000 does work for that.
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time2roll
Nomad
Nomad
Ampacity and voltage drop are always a concern.
zamp seems to have a very brief manual with no specific install instructions.
https://www.zampsolar.com/manuals-and-instructions


I recommend 4/0 wire for the 2000 watt and #4 for the 600 watt. Probably 250 amp fuse and 100 amp fuse respectively.

http://www.genuinedealz.com/custom-cables

Lwiddis
Explorer II
Explorer II
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GordonThree
Explorer
Explorer
10 feet is 5 feet too many for a 2000 watt in my humble opinion. Remember round trip, whatever your wire length is, double it, since you have a positive and negative wire, and the electricity flows through both. Voltage drop is a very real concern especially under heavy load.

For my 2800 watt 4000 watt surge inverter I used 4-ought #0000 welding cable, 12 feet total round trip which includes 6 feet for the cable linking four batteries in parallel.

Keep your DC cables very short and use an extension cord at the output to get AC where you need it.
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