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Quieter alternatives for propane furnace in extreme cold

EsTC
Explorer
Explorer
After considering all of my options between trailer, sprinter van, etc., I determined that a TC works best for my purpose which is travelling to, and boondocking in, remote areas. Several areas that I am considering travelling to in the winter are in northern Canada where the temperature may reach 0 Fahrenheit. I must have working water system in these trips, which is doable with a propane furnace after some additions and modifications. I am open to buy any lightweight short bed camper such as Northern Lite 8-11SP, or Wolf Creek 850, or Lance 865.
The problem is that DW sleeps very lightly at nights and the propane furnace noise will be a deal breaker (or even non-starter) for her. I am looking for alternatives to propane furnace. I am open to replace the propane furnace with more than one appliance if needed, but the one or more appliance must heat the basement, camper, and water. What are my alternatives.
So far Alde system sounds like a good option. But I am unsure about how much and what kind of challenge should I expect if I want to replace a propane furnace with an Alde system.
Another good option is a Truma Combi. Again I am unsure about the challenges and complications I must expect. Although the first challenge is to find a Truma Combi.
Another option is to replace the propane furnace with an Aitronic D2 which will heat the camper and basement, and buy a separate water heater. Airtronic D2 is a fantastic heater, but this route requires buying two appliances and I am yet to find an efficient, lightweight, stand-alone water heater.
Yet another option is to heat the camper using Mr. Buddy, Plat Cat, or panel heaters and then use a few fans to push warm air into the basement. The problem here is I still need to find an efficient, lightweight, stand-alone water heater. Moreover, I am not sure whether pushing warm air with fans into the basement will keep water tanks from freezing in extreme cold that we will be in (I have considered adding thermostat-equipped light bulbs or small electric heaters or pads close to, or around, tanks, but found that unrealistic and prone to failure given the complexity of adding several of these and their electricity consumption).

If you have any idea about any of these or something different that may direct me to a solution I have not thought about, please share it with me. Thanks!
49 REPLIES 49

jaycocreek
Explorer II
Explorer II
It's not all good..

However, the Chinese heaters tend to get a bad reputation for reliability, parts availability and, most importantly, safety. Chris Emmerson of CJE Caravan Repairs has seen a lot of dodgy products come through his workshop, but increasingly he is being asked to fix issues associated with cheap ducted diesel heaters.

Chris said, โ€œCaravan and motorhome owners are tempted to purchase these units because of the huge price difference between them and the name brand equivalents. The problem is the cheap heaters are often inferior in many ways.โ€

They often cost less than dinner for two, but are the diesel heaters offered online hot stuff or fire risk


Chris told us most of the issues he has are to do with replacing faulty parts, which he says are difficult, if not impossible, to source. โ€œThe companies that sell these cheap heaters are located overseas and often do not return emails if a warranty claim is made or if replacement parts are required, making repairs almost impossible.โ€
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400 watts solar mounted/200 watts portable
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opnspaces
Navigator II
Navigator II
I have read all the posts with interest as I have no experience with extreme cold, much less extreme cold and camping but I find it fascinating. My questions or statements below might be incorrect due to lack of experience or misinformation but they are thoughts that come to mind while reading.

It seems like through all your scenarios, your success or even your survival comes down to a reliable generator. What if the generator dies or runs out of fuel in the middle of the night. And you don't notice for one hour at -40 will you be able to recover and survive?

You mention heated batteries, but the generator has been off for an hour at -40. Will they function?

A heated propane tank with no power at -40 will fail as the propane won't evaporate or won't evaporate rapidly enough to power the furnace. And the batteries will be cold so the furnace fan possibly can't spin fast enough to lift the sail switch.

At -40 does the truck (whether gas or diesel) need an electrically powered block heater in order to even fire up and save your life by getting you back to town?
.
2001 Suburban 4x4. 6.0L, 4.10 3/4 ton **** 2005 Jayco Jay Flight 27BH **** 1986 Coleman Columbia Popup

Grit_dog
Navigator
Navigator
Youโ€™re preparing for the Arctic and worried the heater will wake up your wife?
Good news is you already seem to know most of what you need to know or your replyโ€™s lead to that. And ditching the propane heater now that serious minus temperatures are part of the discussion is almost mandatory.
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5โ€ turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

EsTC
Explorer
Explorer
Kayteg1 wrote:
MISINFORMATION AT ITS BEST

These are legit. I looked them up in Eberspรคcher website, and they are indeed dual fuel (gasoline and diesel). The dual fuel model is an Airtronic D2 which I mentioned in my original post. (Although I did not know it has a dual fuel version.)

EsTC
Explorer
Explorer
JoeChiOhki wrote:
How deep are your pockets? Hydronic heat would be definitely quieter, but you'll be investing a few thousand to upgrade.

WesterRoamer on this forum several years ago, did a detailed piece of upgrading their unit to an espar hydronic heating system to replace their original furnace.


I somehow missed this comment in my previous post.
I would say I am willing to spend enough to make this happen, but I don't expect to spend tens of thousands. I hope to be able to manage all of this with less than 10K.

Bedlam
Moderator
Moderator
Air-cooled VW's were fitted with auxiliary gasoline powered heaters in cold climates.

Host Mammoth 11.5 on Ram 5500 HD

Kayteg1
Explorer II
Explorer II

EsTC
Explorer
Explorer
Kayteg1 wrote:
Couple notes to reply above
-so called diesel heaters also have gasoline version. I am still considering separate tank for heater, who mounted in compartment will not be subject to gelled diesel in arctic temperatures.
- my 1000W inverter generator take a cup of gas per hr when on lower load. I never camp in temperatures below 0F, but had been in -25F and it was not fun. The Honda generator would not start in those temperatures.
So I think for such low temperatures, you need to keep generator in warm place and start it early in the evening to avoid bad surprises.
Those small generators also have small gas tanks, so making it extended run would be my priority.
Also at such low temperatures propane evaporation comes to drizzle and batteries start to choke.

Kayteg1 wrote:
I would also add that even when you start truck engine as emergency feature- diesel in negative temperatures will idle not reaching 80F, so not good for heating. I noticed truckers turn their lights on to put some load on the engine and get it warmer, but it all can go down very fast.
Gasoline engines should provide more heat, but I don't have such experience.
So again, IMHO the only thing that would be dependable is gasoline generator kept warm and started early. This way you can put electric heaters for overnight stay and try use propane furnace to get comfortable.
My Honda 3000 EU would run 6- 8 hr powering 3000W of heaters on its tank.
3000W electric heaters kept me semi-comfortable at 17F, so in negative temperatures they will not make camper cozy, but will allow you to stay alive till the morning.

Thanks for your notes. I will not be concerned about gelled diesel in northern Canada. Diesel is commonly used there and the diesel at the pump already includes all the additives to prevent gelling. I am curious to know whether diesel comes such additives anywhere in the US, specially in very cold states like North Dakota, Minnesota, Maine, ...
As for the generator, I will do it exactly as you described. I will keep it in a warm place and will put it out right before starting. In addition, I will use a vented cover (there are a few options in Amazon) that keeps the generator sufficiently warm while working. I will need to sometimes use the generator electricity for heating purposes, but donโ€™t want to solely rely on that. Please read my response to Grit dog below.
If temperature gets very low, like -40 or below, propane tank needs to be somehow heated (maybe by adding a vent to the compartment, or using an electric warmer pad). But if I manage to find a viable alternative for propane furnace, I may not need to carry propane tanks. Thatโ€™s assuming I will order the camper with compressor fridge, and will replace the propane stove with a diesel stove such as Wallas, which seem like a very good option as they can also perform as a heater, and they decrease condensation by drawing combustion air from inside the camper and exhausting it outside. This feature forces some fresh air into the cabin without cracking a window.


Grit dog wrote:

Stop for a minute and think about what you're trying to accomplish here.
It appears you understand the unique needs to be prepared to camp in sub zero temps, but you'll need to accept that whatever option(s) you choose, you'll need to burn some real fuel. Besides, it'll be dark most of the day so you're burning lights alot more too.
Packing 3 people in a can in the dead of winter and dealing with moisture and heat and running water is a unique challenge.
Look at your battery situation too. I'd be stacking 4 6Vs in that thing and a big @ss converter to charge them so that you don't need to run the genny 24/7. Then figure out how to heat the place with the least amount of fuel and power used.
Propane is not the answer. You'll probably blow through a 20lb bottle a day in those temps with a forced air furnace.
Gas powering a generator to power at least 2 electric heaters 24/7 (where do you even put them conveniently) is not the answer. Yes IF you have shore power, maybe, yes if it's for occasional use, yes if its warmer, but you don't have any of those things.
The answer is diesel, IMO. Packs the most btus per volume of common fuels.

Then figure out your water and tank heat situation.

Grit Dog, I agree with your points. Please see my response to Kayteg 1 above. The reason I calculated the amount of gasoline needed for the generator in my previous post, was to show the inefficiency of burning gasoline in a generator engine, and then inverting it (using generator inverter) to AC electricity, and then using electricity to turn on heaters, which brings us back to what you mentioned: the answer is {very likely to be} diesel.
As for the batteries, I will install at least four heated lithium batteries. Well-designed heated packages work at minus 40 (or even slightly below that).


towpro wrote:
As others have talked about, worry about the low temps.
Remember, a problem in those temps is no longer "just an inconvenience", it can quickly turn into matter of life and death.
Problems to expect:
Low battery capacity because of cold. maybe heat for one night on two 27 series batteries?
no solar charging
generators will not start.
moisture in propane tank can freeze and block lines (I had this happen in 25 deg with a 6mo with us. it was not fun.
propane might not convert from liquid to vapor and prevent heater from working

Thanks towpro! I have the experience of camping and mountaineering in altitude up to 18700 ft and absolutely agree that a problem in extreme cold will quickly turn into a matter of life or death. One approach to save life is to not have a plan b for continuing after encountering a problem (except for very minor problems). Plan b should always be to return immediately, and then there should be a plan c for returning just in case the plan b doesnโ€™t work.


Kayteg1 wrote:
Espar hydronic heaters use the same burners that diesel air heaters do.
When hydronic heater can be also used for hot water - the heat exchanger triggers additional energy loss, when coolant pump draws additional current.

Hydronic heater are fantastic in terms of generating smooth heat, being silent, and providing abundant hot water. Their only drawback is that they are difficult to install. If I decide to go with hydronic heater, I will factor in the ease of installing it in my decision on which camper to buy.


ajriding wrote:
Kayteg1 wrote:
Couple notes to reply above
-so called diesel heaters also have gasoline version. .


Please note that they DO NOT have a gasoline option.
The chinese written ads DO say gasoline, but by "gasoline" they mean "fuel" which they really mean "diesel". Don't blow yourself up putting gasoline in a diesel heater just because their English is terrible.

Coleman has a dual fuel small gas camping stove that uses white gas and unleaded. The unleaded makes a mess and puts out a lot of soot and stinks. Based on my experience on that, even if there was a gasoline burning heater, I would not want to use it.

Diesel is about as volitle as cooking oil, very similar, but gasoline and gasoline fumes are extremely flamable.

Good to know about the potential misinformation about type of fuel. Did you personally receive, or know somebody who received, these so-called gasoline heaters?
Those Coleman dual fuel stoves do not work very well with unleaded gas from the pump. But Coleman has a product that is basically gasoline with some additives which works well with these stoves. Although a special fuel defeats the purpose of a dual fuel stove, which is supposed to be the ability to use a widely available fuel (gas) for most people.

ajriding
Explorer II
Explorer II
Kayteg1 wrote:
Couple notes to reply above
-so called diesel heaters also have gasoline version. .


Please note that they DO NOT have a gasoline option.
The chinese written ads DO say gasoline, but by "gasoline" they mean "fuel" which they really mean "diesel". Don't blow yourself up putting gasoline in a diesel heater just because their English is terrible.

Coleman has a dual fuel small gas camping stove that uses white gas and unleaded. The unleaded makes a mess and puts out a lot of soot and stinks. Based on my experience on that, even if there was a gasoline burning heater, I would not want to use it.

Diesel is about as volitle as cooking oil, very similar, but gasoline and gasoline fumes are extremely flamable.

Kayteg1
Explorer II
Explorer II
Espar hydronic heaters use the same burners that diesel air heaters do.
When hydronic heater can be also used for hot water - the heat exchanger triggers additional energy loss, when coolant pump draws additional current.

Grit_dog
Navigator
Navigator
Kayteg1 wrote:
I would also add that even when you start truck engine as emergency feature- diesel in negative temperatures will idle not reaching 80F, so not good for heating. I noticed truckers turn their lights on to put some load on the engine and get it warmer, but it all can go down very fast.


Well wrong on both accounts, but thanks for trying.

(Assuming the engine is operating properly)
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5โ€ turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

JoeChiOhki
Explorer II
Explorer II
How deep are your pockets? Hydronic heat would be definitely quieter, but you'll be investing a few thousand to upgrade.

WesterRoamer on this forum several years ago, did a detailed piece of upgrading their unit to an espar hydronic heating system to replace their original furnace.
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Kavoom
Explorer
Explorer
EsTC wrote:
After considering all of my options between trailer, sprinter van, etc., I determined that a TC works best for my purpose which is travelling to, and boondocking in, remote areas. Several areas that I am considering travelling to in the winter are in northern Canada where the temperature may reach 0 Fahrenheit. I must have working water system in these trips, which is doable with a propane furnace after some additions and modifications. I am open to buy any lightweight short bed camper such as Northern Lite 8-11SP, or Wolf Creek 850, or Lance 865.
The problem is that DW sleeps very lightly at nights and the propane furnace noise will be a deal breaker (or even non-starter) for her. I am looking for alternatives to propane furnace. I am open to replace the propane furnace with more than one appliance if needed, but the one or more appliance must heat the basement, camper, and water. What are my alternatives.
So far Alde system sounds like a good option. But I am unsure about how much and what kind of challenge should I expect if I want to replace a propane furnace with an Alde system.
Another good option is a Truma Combi. Again I am unsure about the challenges and complications I must expect. Although the first challenge is to find a Truma Combi.
Another option is to replace the propane furnace with an Aitronic D2 which will heat the camper and basement, and buy a separate water heater. Airtronic D2 is a fantastic heater, but this route requires buying two appliances and I am yet to find an efficient, lightweight, stand-alone water heater.
Yet another option is to heat the camper using Mr. Buddy, Plat Cat, or panel heaters and then use a few fans to push warm air into the basement. The problem here is I still need to find an efficient, lightweight, stand-alone water heater. Moreover, I am not sure whether pushing warm air with fans into the basement will keep water tanks from freezing in extreme cold that we will be in (I have considered adding thermostat-equipped light bulbs or small electric heaters or pads close to, or around, tanks, but found that unrealistic and prone to failure given the complexity of adding several of these and their electricity consumption).

If you have any idea about any of these or something different that may direct me to a solution I have not thought about, please share it with me. Thanks!


Florida comes to mind.

Kayteg1
Explorer II
Explorer II
I would also add that even when you start truck engine as emergency feature- diesel in negative temperatures will idle not reaching 80F, so not good for heating. I noticed truckers turn their lights on to put some load on the engine and get it warmer, but it all can go down very fast.
Gasoline engines should provide more heat, but I don't have such experience.
So again, IMHO the only thing that would be dependable is gasoline generator kept warm and started early. This way you can put electric heaters for overnight stay and try use propane furnace to get comfortable.
My Honda 3000 EU would run 6- 8 hr powering 3000W of heaters on its tank.
3000W electric heaters kept me semi-comfortable at 17F, so in negative temperatures they will not make camper cozy, but will allow you to stay alive till the morning.

towpro
Explorer
Explorer
As others have talked about, worry about the low temps.
Remember, a problem in those temps is no longer "just an inconvenience", it can quickly turn into matter of life and death.
Problems to expect:
Low battery capacity because of cold. maybe heat for one night on two 27 series batteries?
no solar charging
generators will not start.
moisture in propane tank can freeze and block lines (I had this happen in 25 deg with a 6mo with us. it was not fun.
propane might not convert from liquid to vapor and prevent heater from working
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Sold Forest River Forester 2401R Mercedes Benz. when campsites went from $90 to $190 per night.